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7 - 2

MELSEC-Q

7 TROUBLESHOOTING

7.2 Troubleshooting

7.2.1 When the "RUN" LED is flashing or turned off

(1) When flashing

Check item

Corrective action

Is the mode set to the offset/gain setting mode?

Reset switch 4 of the intelligent function module setting for

GPPW to the normal mode (see Section 4.5).

(2) When off

Check item

Corrective action

Is the power being supplied?

Confirm that the supply voltage for the power supply module

is within the rated range.

Is the capacity of the power supply module adequate?

Calculate the current consumption of the CPU module, I/O

module and intelligent function module mounted on the base

unit to see if the power supply capacity is adequate.

Has a watchdog timer error occurred?

Reset the PLC CPU and verify that it is lit. If the RUN LED

does not light even after doing this, the module may be

malfunctioning. Contact the nearest distributor or branch

office with a description of the problem.

Is the module correctly mounted on the base unit?

Check the mounting condition of the module.

7.2.2 When the "ERROR" LED is on or flashing

(1) When on

Check item

Corrective action

Is an error being generated?

Confirm the error code and take corrective action described

in Section 7.1.

(2) When flashing

Check item

Corrective action

Is intelligent function module setting switch 5 set to "other

than 0"?

Using GPPW parameter setting, set intelligent function

module setting switch 5 to "0" (see Section 4.5).

Содержание Q64AD

Страница 1: ...Analog Digital Converter Module User s Manual Mitsubishi Programmable Logic Controller Q64AD Q68ADV Q68ADI SW0D5C QADU E...

Страница 2: ...jury or physical damage Note that the CAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to persona...

Страница 3: ...emoving the module Not doing so may cause damage to the module Do not directly touch the conductive area or electronic components of the module Doing so may cause malfunction or failure in the module...

Страница 4: ...o may cause malfunction Switch all phases of the external power supply off when cleaning or retightening the terminal screws and module installation screws Not doing so may cause failure or malfunctio...

Страница 5: ...al Version SH 080028 B This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsib...

Страница 6: ...formance specifications list 3 1 3 1 2 I O conversion characteristic 3 2 3 1 3 Accuracy 3 5 3 2 Function List 3 6 3 2 1 A D conversion methods 3 6 3 2 2 Maximum and minimum values hold function 3 8 3...

Страница 7: ...Operation 5 4 5 3 1 How to perform common utility package operations 5 4 5 3 2 Operation overview 5 7 5 3 3 Starting the intelligent function module utility 5 9 5 4 Initial Setting 5 11 5 5 Automatic...

Страница 8: ...al terms Description of the abbreviation general terms A D conversion module General term for Q64AD Q68ADI Q68ADV Personal computer IBM PC AT or upwardly compatible computer with Windows 95 or higher...

Страница 9: ...uct name Quantity Q64AD Q64AD Model Analog Digital Conversion Module 1 Q68ADV Q68ADV Model Analog Digital Conversion Module 1 Q68ADI Q68ADI Model Analog Digital Conversion Module 1 Utility package for...

Страница 10: ...els all of which are current input 2 High speed conversion Conversion is performed at a high speed of 80 s channel Also the temperature drift compensation function can be performed using a processing...

Страница 11: ...1 2 MELSEC Q 1 OVERVIEW MEMO...

Страница 12: ...owed for the CPU used 3 Loading slot The module can be loaded in any slot position in the standard base or expansion base However a power shortage may occur depending on the combination with other ins...

Страница 13: ...2 2 MELSEC Q 2 SYSTEM CONFIGURATION MEMO...

Страница 14: ...characteristics Maximum resolution Ambient temperature 25 5 C 0 1 Accuracy Full scale accuracy Ambient temperature 0 to 55 C With temperature drift compensation 0 3 With no temperature drift compensa...

Страница 15: ...ffset value and gain value when the analog signals voltage or current input from outside the PLC are converted to digital values Offset value The offset value denotes the analog input value voltage or...

Страница 16: ...to 10 V 0 V 10 V 0 to 4000 2 5 mV User range setting 1 1 4000 to 4000 Figure 3 1 Voltage input characteristic POINT 1 Do not input an analog input voltage of more than 15 V The input elements may be d...

Страница 17: ...mA 0 mA 20 mA 0 to 4000 5 A User range setting 1 1 4000 to 4000 Figure 3 2 Current input characteristic POINT 1 Do not input an analog input current of more than 30 mA A breakdown may result due to o...

Страница 18: ...utput value when the module is used in an ambient temperature of 25 5 C and 0 3 12 for digital output value in an ambient temperature of 0 to 55 C with temperature drift compensation function 4000 400...

Страница 19: ...version accuracy 2 The temperature drift compensation function can be performed at A D conversion time for all channels 160 s 3 2 1 A D conversion methods There are two A D conversion methods sampling...

Страница 20: ...with the temperature drift compensation function on set the average time to 3 ms or more If the time is set to 2 ms or less the average number of times becomes less than 3 and it causes the digital ou...

Страница 21: ...O signal Signal direction CPU A D conversion module Signal direction CPU A D conversion module Device No Input Signal name Device No Output Signal name X00 Module READY Y00 X01 Temperature drift compe...

Страница 22: ...ondition setting request Y9 ON OFF when the setting for A D conversion enable disable buffer memory address 0 Un G0 is changed 2 When the operating condition setting completed flag X9 is OFF A D conve...

Страница 23: ...ettings Channel change request YB Offset gain setting mode Offset gain specifications buffer memory addresses 22 and 23 Un G22 and Un G23 Channel change completed flag XB XE A D conversion completed f...

Страница 24: ...ettings are registered in the A D conversion module 2 See the XA column for ON OFF timing See Section 4 6 for offset gain settings YB Channel change request 1 This turns ON when changing the channel f...

Страница 25: ...ng process setting R W 21H 33 CH2 Minimum value R W AH 10 A D conversion completed flag R 22H 34 CH3 Maximum value R W BH 11 CH1 Digital output value R 23H 35 CH3 Minimum value R W CH 12 CH2 Digital o...

Страница 26: ...the Q64AD information for b4 to b15 is fixed at 0 and for the Q68ADV I information for b8 to b15 is fixed at 0 0 A D conversion enabled 1 A D conversion disabled When the channels used for A D convers...

Страница 27: ...13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 Time number of times specification 1 Average time 0 Average number of times Averaging processing channel specification 1 Av...

Страница 28: ...r the Q64AD information for b4 to b15 is fixed at 0 and for the Q68AD information for b8 to b15 is fixed at 0 CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 0 0 0 0 0 0 0 0 1 A D conversion completed 0 A D conversio...

Страница 29: ...red in buffer memory address 20 Un G20 and setting values for CH5 to CH8 are stored in buffer memory address 21 Un G21 In the case of the Q64AD module buffer memory address 21 Un G21 is invalid b15 to...

Страница 30: ...or CH5 to CH8 are invalid 5 See Section 4 6 for the details of the offset gain settings b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 CH8 CH7 CH6 CH5 CH4 CH3 CH...

Страница 31: ...3 18 MELSEC Q 3 SPECIFICATIONS MEMO...

Страница 32: ...s from entering the module during wiring Do not remove this film until the wiring is complete Before operating the system be sure to remove the film to provide adequate ventilation 5 Tighten the termi...

Страница 33: ...t gain setting If user range settings are used perform the offset and gain settings see Section 4 6 Use the utility package Initial setting and automatic refresh setting The program can be simplified...

Страница 34: ...20mA C H 8 C H 7 I I I I C H 6 C H 5 I I I I A G C H 2 C H 1 I I I I 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1...

Страница 35: ...number Q64AD Q68ADV Q68ADI 1 V V I 2 V CH1 V CH1 I 3 I V I 4 CH1 SLD CH2 V CH2 I 5 V V I 6 V CH3 V CH3 I 7 I V I 8 CH2 SLD CH4 V CH4 I 9 V V I 10 V CH5 V CH5 I 11 I V I 12 CH3 SLD CH6 V CH6 I 13 V V I...

Страница 36: ...ernating current and external input signals for Q64AD and Q68ADV I in order to avoid A C surges and induction effects 2 Do not mount the cables close to or bundle them with the main circuit line a hig...

Страница 37: ...sted two core shielded wire for the power wire 2 Shows input resistance of Q64AD 3 If current input always connect to V and I terminals 4 A G terminal does not normally require wiring However it can b...

Страница 38: ...tive for 0 V input when only the side is open on a wire 4 Always use a ground In addition ground the FB of the power supply module 3 Q68ADI GND I A G 4 1 Shielded 3 ANALOG GND 15 V 15 V 2 250 FG I 1 U...

Страница 39: ...input range Input range setting value 4 to 20 mA 0H 1 0 to 20 mA 1H Switch 1 Input range setting H CH4CH3CH2CH1 1 to 5 V 2H 0 to 5 V 3H 10 to 10 V 4H 0 to 10 V 5H User range setting FH Switch 2 Input...

Страница 40: ...ts Start XY Enter the start I O number for the A D conversion module b Switch setting for intelligent function module screen Click on Switch setting on the I O assignment setting screen to display the...

Страница 41: ...ss 23 Un G23 to 0 Turn the channel change request YB to ON Set the channel change request YB to ON Verify that the channel change completed flag XB is ON Adjust other channels YES NO Set the channel c...

Страница 42: ...ignals for the A D conversion module are X Y0 to X YF Channel selection M0 Offset setting M1 Gain setting M2 Channel change command M3 Offset gain setting value write command to the module M4 M0 Switc...

Страница 43: ...4 12 MELSEC Q 4 SETUP AND PROCEDURES BEFORE OPERATION MEMO...

Страница 44: ...changes to the RUN status Section 5 4 Automatic Refresh Settings 1 1 Sets automatic refresh for the A D conversion module buffer memory 2 The buffer memory that was set for automatic refresh is automa...

Страница 45: ...rly display while the intelligent function module utility is being used due to a lack of system resources If this occurs close the intelligent function module utility first and then GPPW program comme...

Страница 46: ...nimum 3 MB Free space For execution Virtual memory Minimum 10 MB Display 800 600 pixels or higher resolution Operating system Microsoft Windows 95 Microsoft Windows 98 Microsoft Windows NT Workstation...

Страница 47: ...the window Tab Moves between controls in the window Ctrl Used in conjunction with the mouse when multiple cells are selected in the selection test Alt Deletes the character where the cursor is positio...

Страница 48: ...parameter file of the project to be created using GPPW Project Program Parameter PLC Parameter Network Parameter Intelligent Function Module Parameter b Steps 1 to 3 shown in Figure 5 1 are performed...

Страница 49: ...n in the monitor test screen The text files can be utilized to create user documents QCPU RUN ERR USER BAT BOOT RS 232 USB Q25HCPU MODE A GPPW QADU Disk Project Project A A B Personal computer A Indic...

Страница 50: ...nt function utility Start Intilligent function module parameter setting module select screen Enter Start I O No then select Package name and Module model name See Section 5 3 3 Initial setting screen...

Страница 51: ...8 MELSEC Q 5 UTILITY PACKAGE SW0D5C QADU E Online Monitor test Select monitor test module screen Monitor test screen See Section 5 5 Enter Start I O No then select Package name and Module model name...

Страница 52: ...to be performed can be started from this screen Startup procedure Tools Intelligent function utility Start Setting screen Explanation of items 1 How to start each screen a Starting initial setting St...

Страница 53: ...dule selection screen Read from PLC Reads the intelligent function module parameters from the CPU module Write to PLC Writes the intelligent function module parameters to the CPU module POINT 1 Saving...

Страница 54: ...bled and the A D conversion method for each channel 2 Explanation of command buttons Make text file Outputs the screen display in text file format End setup Confirms the setting data and ends the oper...

Страница 55: ...er word count Displays the number of words to transfer the CPU device from the head device fixed at one word Transfer direction indicates that data is written from the device to the buffer memory indi...

Страница 56: ...atic refresh settings are stored in the intelligent function module parameters After the automatic refresh settings are written to the CPU module they are validated by performing STOP RUN STOP RUN ope...

Страница 57: ...I O signals monitoring testing operating condition setting offset gain settings see Section 5 6 2 are started from this screen Startup procedure Monitor test module selection screen Start I O No Packa...

Страница 58: ...5 15 MELSEC Q 5 UTILITY PACKAGE SW0D5C QADU E Operating condition setting Offset gain setting 1...

Страница 59: ...screen currently displayed and returns to the previously displayed screen POINT If the selection test operation is performed while deleting the setting value using the Delete key the setting value fi...

Страница 60: ...to be set d Select the channel for which the gain value is to be adjusted Make the selection from the offset gain setting channel field and then click on the Select test button e To set the offset gai...

Страница 61: ...5 18 MELSEC Q 5 UTILITY PACKAGE SW0D5C QADU E MEMO...

Страница 62: ...the Q64AD CH1 performs sampling processing CH2 performs averaging processing every 50 times and CH3 performs averaging processing every 1000 ms An error code appears in BCD format if a write error oc...

Страница 63: ...veraging processing for 50 times and channel 3 to averaging processing for 1000 ms 2 Auto refresh setting see Section 5 5 Set the digital output values and error codes for CH1 to 3 3 Writing the intel...

Страница 64: ...tic refresh to D101 to D103 after A D conversion is completed X11 X0 X0E Module READY A D conversion completed flag Read digital values MOV D12 D102 CH2 Digital output MOV D13 D103 CH3 Digital output...

Страница 65: ...re A D conversion enabled T0 H0 K1 K2 K50 Set the average number of times for CH2 to 50 times T0 H0 K1 K3 K1000 Set the average time for CH3 to 1000 ms T0 H0 K1 K9 H604 Specify averaging processing Y9...

Страница 66: ...ion enabled Set the average number of times for CH2 to 50 times Set the average time for CH3 to 1000 ms Specify averaging processing Y9 SET Operating condition setting request Y9 99 Operating conditio...

Страница 67: ...6 6 MELSEC Q 6 PROGRAMMING MEMO...

Страница 68: ...average time setting value for buffer memory addresses 1 to 8 Un G1 to Un G8 is outside the range of 2 to 5000 ms indicates the incorrectly specified channel number Reset the average time setting to a...

Страница 69: ...on the base unit to see if the power supply capacity is adequate Has a watchdog timer error occurred Reset the PLC CPU and verify that it is lit If the RUN LED does not light even after doing this th...

Страница 70: ...in settings Is the input range setting correct Check buffer memory addresses 20 and 21 Un G20 and Un G21 in GPPW system monitor If the input range setting is incorrect redo the GPPW intelligent functi...

Страница 71: ...es using Module s detailed information The error code stored in memory address 19 Un G19 of the A D conversion module buffer is displayed in the latest error code field shown in the figure below When...

Страница 72: ...R I V V SLD FG A D 0 10V 0 20mA C H 1 C H 2 I V V SLD I V V SLD C H 3 C H 4 I V V SLD A G 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 2 Q68ADV 90 3 55 98 3 86 27 4 1 08 Q68ADV RUN ERROR C H 4 C H 3 V...

Страница 73: ...ELSEC Q APEENDIX 3 Q68ADI 27 4 1 08 90 3 55 98 3 86 Q68ADI RUN ERROR C H 4 C H 3 I I I I FG A D 0 20mA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 C H 8 C H 7 I I I I C H 6 C H 5 I I I I A G C H 2 C...

Страница 74: ...ror flag 3 10 External dimension diagram App 1 External wiring 4 6 G Gain value 3 2 GPPW A 7 H Handling precautions 4 1 I I O assignment setting 4 8 I O characteristics 3 1 Input range 3 16 4 8 Instal...

Страница 75: ...lligent function module 4 8 T Temperature drift compensation function 3 6 Temperature drift compensation flag 3 9 Text file 5 6 Transfer setup 5 10 Troubleshooting 7 1 U Uninstall 5 2 Module READY 3 9...

Страница 76: ...Index 3 MEMO...

Страница 77: ...ation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi...

Страница 78: ...of International Trade and Industry for service transaction permission Specifications subject to change without notice HEAD OFFICE MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100 8310 TELEX J24532 CABLE M...

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