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PM RECORDS

CUSTOMER INFORMATION

CUSTOMER

ADDRESS

PHONE

CITY

STATE

ZIP

CONTACT

MACHINE INFORMATION

MODEL #:

SERIAL #:

WORK ORDER#:

HOUR METER (Key):

CHASSIS HOUR METER:

HOUR METER (Traction):

RECHARGE NUMBER:

HOUR METER (Scrub):

ISOLATOR HOUR METER:

RE-CHARGE COUNTER:

NOTE:

Isolators need to be replaced on Scrubber Machines at 250 Hours or Annually

BATTERY CONDITION

CELL 1

CELL 2

CELL 3

CELL 4

CELL 5

CELL 6

BATTERY 1 HYDROMETER

BATTERY 1 WATER CONDITION

BATTERY 2 HYDROMETER

BATTERY 2 WATER CONDITION

CLEAN BATTERY TOPS. CHECK BATTERY CABLE AND TERMINAL CONDITION.

NOTES:

PAD/BRUSH CONDITION

SCRUB BRUSH FIBER LENGTH

ROTATED BRUSHES

BROOM DRIVER SOCKETS (4)

GOOD

WORN

NEEDS REPLACEMENT

DRIVER IDLER HUBS

GOOD

WORN

NEEDS REPLACEMENT

SIDE BROOM CONDITION

GOOD

WORN

NEEDS

REPLACEMENT

ROTATED SIDE TO

SIDE

DISK PAD DRIVER

GOOD

WORN

NEEDS REPLACEMENT

EDGE PAD GRIP FACE

GOOD

WORN

NEEDS REPLACEMENT

CHECK OPERATION AND CONDITION OF:

IN SPEC

REPAIR

PROBLEM

KEY SWITCH (OPTIONAL)

LCD DISPLAY

PAGE BUTTON

BRUSH PRESSURE TOGGLE

MANAGERS LOCK OUT

REVERSE SWITCH

BRUSH SWITCH

SO/- SWITCH

SOLUTION SOLENOID

LOW SOLUTION LIGHT

BRUSH DECK LIFT SYSTEM

BRUSH MOTORS

VACUUM SWITCH

VACUUM MOTOR PERFORMANCE

Содержание 17'' DISK PAD ASSIST

Страница 1: ... DISK TRACTION 23 DISK TRACTION 26 DISK TRACTION 28 DISK TRACTION 24 CYLINDRICAL 20 EDGE 24 EDGE 28 EDGE www rpscorporation com www factorycat com VERSION 14 0117 www tomcatequip com MINIMAG OP EN 2014 RPS Corporation Read these Instructions before using the machine Read these Safety Messages before using the machine ...

Страница 2: ... you the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize the operator with the operation and function of the machine BATTERY CHARGING Shows you how to charge the Batteries on board and off board charging MAINTENANCE This section contains preventative maintenance to ke...

Страница 3: ...st Curtains 21 Adjust Wipers 21 Draining Solution Tank 21 Draining Recovery Tank 21 Open Recovery Lid 22 Flush Recovery Tank 22 Clean Drain Saver 22 Clean Vacuum Screen 22 Tip Tank 23 Squeegee Up 23 Squeegee Down 23 Deck Height Adjustment 24 Vacuum Motor 24 Solution Filter 24 Cleaning Solution Filter 24 Battery Charging 25 External Battery Charging 25 On Board Charger 26 On Board Battery Charging ...

Страница 4: ... responsibility DO NOT OPERATE THIS MACHINE UNLESS You are trained and authorized to do so You have read and understood this Operator s Manual On surfaces with greater than a 2 grade unless this machine is equipped with a functional parking brake WHEN OPERATING THIS MACHINE Remove loose objects from the floor that could be projected from the rotating Brushes Keep your hands and feet away from the ...

Страница 5: ...remove paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements WARNING Dress safely Do not wear a neck tie scarf or any loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in rotating parts causing serious injury or death WARNING Always turn off this machine before leaving it unat tended ...

Страница 6: ...M CHARGER PROVIDED WITH THE MA CHINE ALWAYS DISCONNECT THE BATTERY BEFORE SERVICING THE MACHINE REFER TO MANUAL OR CALL 011 262 681 3583 DANGER EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES IN THIS MA CHINE IN A WELL VENTILATED AREA TO AVOID DAMAGE TO THIS MACHINE s 53 002 6 4 2 43 9 s 7 4 2 4 ...

Страница 7: ...tal number of hours that the machine has been ON 6 SCRUB BRUSH HOUR METER Indicates the total number of hours that the Brush Motors have been used 7 TRANSPORT HOUR METER Indicates the total number of hours the drive system has been used 8 ERROR WARNING SYMBOL Indicates when there has been a diagnostic code error 9 DIAGNOSTIC CODE When the machine has detected an error it will display the warning s...

Страница 8: ... and OFF 7 BATTERY GAUGE HOUR METER Indicates the amount of battery charge remaining along with total hours used 8 SCRUBDECK DOWN PRESSURE GAUGE Indicates the amount of down pressure being applied to Scrubdeck 9 SOLUTION FLOW SWITCH Turns solution flow ON or OFF 10 SCRUBDECK SWITCH Turns the Scrubdeck ON or OFF and UP or DOWN 11 HANDLE BAR Smooth ergonomic Handlebar 12 DRIVE BUTTON Depress to driv...

Страница 9: ...OGGLE BLUE Push down to reduce and push up to increase the solution flow 11 DOWN PRESSURE TOGGLE SWITCH BLACK Controls the pressure to the Scrubdeck push up for higher down pressure down for lower pressure 12 SCRUBDECK SWITCH Raises and lowers the Scrubdeck 13 SPEED CONTROL KNOB Controls the speed of the Traction Drive Turn counter clockwise to reduce speed 14 EMERGENCY SHUT OFF SWITCH Shuts OFF t...

Страница 10: ...T KNOB Adjusts amount of offset being applied to Brush 5 WALL ROLLERS Helps protect machine when scrubbing near walls 6 CLEAR COVER For viewing inside Recovery Tank area 7 RECOVERY LID Used for flushing out Recovery Tank area with fresh water 8 SOLUTION FILL LID Fill port for filling Solution Tank 9 VAC SCREEN Protects Vacuum Motor from debris 10 DRAIN SAVER STRAINER Helps prevent clogging of drai...

Страница 11: ... and clear of blockage 4 SQUEEGEE PITCH ADJUSTMENT Adjusts pitch of Squeegee Deflection should be even across entire blade 5 SQUEEGEE BLADE Recovers dirty water from floor to be recovered by Vacuum Hose 6 ON BOARD BATTERY CHARGER Recharges Batteries 7 REAR CASTERS Twin rear casters for stability 8 MAIN TIRE Drive tire 9 JAWS Protects Scrubdeck from collision damage 10 WALL ROLLERS Helps protect ma...

Страница 12: ...ll switches to the OFF position and remove Key if machine is equipped with optional key switch 2 Attach all Battery Cables to Terminals as shown below 3 Turn ON main power switch and check the battery condition meter to ensure correct installation Charge Batteries if needed SEE BATTERY CHARGING NOTICE Batteries are a possible environmental hazard Consult your Battery supplier for safe disposal met...

Страница 13: ...queegee in the up position turn machine power off 2 Disconnect Vacuum Hose A from squeegee and loosen both knobs B SEE BELOW 3 Pull Squeegee assembly backward from the lifting carrier 4 Inspect or repair as needed and reinstall REPLACING OR ROTATING SQUEEGEE BLADES NOTICE FOR SAFETY Before leaving or servicing the machine stop on a level surface turn off machine and remove key 1 Remove the Squeege...

Страница 14: ...e and lift brush up on to the motor drive hub Make sure the scissors close and lock one the Brushes are on SEE BELOW INSTALLING DRIVER PADS 1 Select the correct Pads that best meet your cleaning application needs Consult your local dealer for assistance 2 Pad Installation Attach pads to Pad Drivers before connecting drivers to motor hub Screw center clip E into place SEE BELOW E SCRUB BRUSHES PADS...

Страница 15: ...or 6 Lift up on the Wipers first to close the side door and then depress the latch until the door is secured NOTICE If the Brushes are not fully engaged with the Drivers the Brushes will be damaged Do NOT force the access door back on This usually indicates improper Brush installation 7 Brush Drivers shown misaligned SEE BELOW 8 Brush Driver shown properly aligned SEE BELOW 9 To adjust the tension...

Страница 16: ...Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Servicing Dealer 1 Drive machine to a flat level surface and turn machine off 2 Ensure that Scrubdeck is in full upright position 3 Turn on machine and depress the brush switch Just before the Scrubdeck s EDGE Pad touches the ground turn machine OFF 4 Tip Machine Tank back to gain access to the S...

Страница 17: ...deck to level it Use a level ontop of the Scrubdeck SEE BELOW 6 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled ensure correct pitch backward if you have retighten Locking Nuts A LEVELING CYLINDRICAL DECKS NOTICE All Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Servicing De...

Страница 18: ... up To shut the solution OFF completely just release the Drive button or use dash mounted switch 2 Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam begins to develop pour a recommended foam control solution into the Recovery Tank Foam is usually an indication of excessive soap 3 Always operate at lower speeds when scrubbing ...

Страница 19: ...reaker will blow 7 To stop the machine shutoff scrub switch F SCRUB ONLY 1 Turn ON machine Power Switch A while making sure the Pad Assist adjustment knob B is at a lower setting 2 Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel D 3 Turn ON the Solution Flow switch E 4 Begin scrubbing by pressing one of the green Drive Buttons G on the Handlebars Adjust the ...

Страница 20: ...ch I back towards the Handlebar The reverse speed is set to approximately 50 of the forward speed 8 To stop the machine let go of the Drive Buttons F SCRUB ONLY 1 Turn on machine Power Switch A while making sure the Speed Control Knob B is at a lower setting 2 Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel D 3 Press the Solution Flow Toggle button E ON to r...

Страница 21: ... E SEE BELOW 2 To adjust wiper to the desired height just slide the wiper up or down in the slots and tighten the screws DRAINING SOLUTION TANK To drain unwanted cleaning solution from the Solution Tank perform the following steps SEE BELOW 1 Pull the clear Sight Tube Drain Hose F off barbed fitting 2 Rinse out Tank and solution flow system with clean water DRAINING RECOVERY TANK Always empty Reco...

Страница 22: ...f Control Panel CLEAN DRAIN SAVER With Recovery Lid open and Tank fully drained 1 Remove 2 Squeegee intake hose D from Drain Saver strainer E SEE BELOW 2 Remove stainless screen and dispose of debris 3 Rinse screen with fresh water from the outside while holding the screen upside down This will allow for better cleaning 4 Replace the screen into the bracket 5 Replace 2 squeegee intake hose CLEAN V...

Страница 23: ...e will tip 4 Open Jaws SEE BELOW 5 Tip Tank Back carefully until supported by strap SEE BELOW SQUEEGEE UP 1 To raise the Squeegee off the floor rotate Squeegee Lift Lever C counter clockwise all the way to the left SEE BELOW SQUEEGEE DOWN 1 To Lower the Squeegee to the floor rotate Squeegee Lift Lever C clockwise all the way to the right SEE BELOW Vacuum Motor will turn on automatically Use with r...

Страница 24: ...ank s Vac Screen Ball system the Unloader Valve C will drain it from the Vac Box D SEE BELOW 3 The Vacuum Motor has an Optional Foam Muffler E available to quiet machine operation SOLUTION FILTER The solution system has an Inline Filter F to filter out cleaning solution prior to scrubbing SEE BELOW CLEANING SOLUTION FILTER 1 To clean the Solution Filter first unscrew the clear cap G from house I a...

Страница 25: ...chine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXTERNAL BATTERY CHARGING 1 Transport machine to a well ventilated area for charging 2 Turn the machine off Tip Tank back 3 Check the water in each battery A Do not charge the machine unless the water i...

Страница 26: ...to charge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller ON BOARD BATTERY CHARGING OPTIONAL 1 Transport machine to a well ventilated area for charging 2 Turn the machine off Tip Tank back 3 Check the water in each battery A ...

Страница 27: ...wear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING Keep Batteries clean and dry from residue Check that all vent caps are tight Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals Protective spray of petroleum jelly should be applied...

Страница 28: ...NCE 1 Check scrub head and squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Check to see if battery cables are tightened Tighten if needed 8 10 ft lb MAX 4 Grease caster swivel and squeegee pivot point YEARLY MAINTENANCE Call your local dealer for yearly maintenance STORING MACHINE 1 Be sure to flush the tanks out completely To thorough...

Страница 29: ...R CONDITION CLEAN BATTERY TOPS CHECK BATTERY CABLE AND TERMINAL CONDITION NOTES PAD BRUSH CONDITION SCRUB BRUSH FIBER LENGTH ROTATED BRUSHES BROOM DRIVER SOCKETS 4 GOOD WORN NEEDS REPLACEMENT DRIVER IDLER HUBS GOOD WORN NEEDS REPLACEMENT SIDE BROOM CONDITION GOOD WORN NEEDS REPLACEMENT ROTATED SIDE TO SIDE DISK PAD DRIVER GOOD WORN NEEDS REPLACEMENT EDGE PAD GRIP FACE GOOD WORN NEEDS REPLACEMENT C...

Страница 30: ...LEAN AND OR LUBRICATE IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION SQUEEGEE PIVOT POINTS KNOBS SOLUTION FILTER CLEANING SCRUB DECK LINKAGE VISUALLY INSPECT IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION RECOVERY TANK GASKET CONDITION DRAIN SAVER VACUUM FLOATS SCREENS VACUUM HOSES SOLUTION HOSES BLADE RETAINERS HARDWARE SQUEEGEE WHEELS BRUSH SKIRTS CASTER CONDITION DRIVE WHEELS CONDITION COMMENTS...

Страница 31: ...SOLUTION TANK LOW REFILL SOLUTION TANK FLOW LEVER TURNED DOWN TURN LEVER MORE OPEN SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH COM PRESSED AIR SOLUTION VALVE CLOGGED REMOVE COVER AND CLEAN NO SOLUTION FLOW NO SOLUTION IN TANK FILL SOLUTION TANK SOLUTION SWITCH IS OFF TURN SOLUTION SWITCH ON SOLUTION SCREEN CLOGGED REMOVE AND CLEAN SCREEN FAULTY SOL...

Страница 32: ... BEARING DRY GREASE BEARINGS FAULTY HUBS CONTACT LOCAL SERVICING DEALER POOR TRACTION EXCESSIVE BRUSH PRESSURE REDUCE PRESSURE WITH SWITCH WORN DRIVE TIRE REPLACE TIRES HEAVY SOAP CONCENTRATION CONTACT LOCAL SERVICING DEALER SHORT RUN TIME BATTERIES RUN DOWN CHARGE BATTERIES TWICE BATTERIES STILL DOWN CONTACT LOCAL SERVICING DEALER BATTERIES LOW ON WATER FILL WITH DISTILLED WATER TO 3 4 ABOVE THE ...

Страница 33: ...ment 1 7601 and 7602 ERROR Scrubdeck current over load This can occur when driving over a bump in the floor To restart turn off the key and turn it on again To avoid this error either slow down on bumpy parts of the floor or reduce down pressure on the pads 2 1500 ERROR There is an open in the parking brake circuit Check the parking brake wiring and the parking brake coil to find the open circuit ...

Страница 34: ...nnect the traction motor cable first 8 7802 ERROR The traction motor pulled excessive current perhaps running a ramp for more than the 60 seconds allowing for this Turn off the Key turn on again and continue You should not use this machine to climb ramps so steep and so long that this code comes up repeatedly or you could overheat the traction motor 9 All other ERROR codes Turn off the Key and dis...

Страница 35: ...PM SCRUBDECK DOWN PRESSURE 0 125 LB 0 57 kg 0 150 LB 0 68 kg SOLUTION SYSTEM SOL TANK CAPACITY 17 GAL 64 liters 17 GAL 64 liters SOLUTION FLOW RATE 0 1 0 GPM 0 4 lpm 0 1 0 GPM 0 4 lpm SOLUTION FILTER STAINLESS INLINE STAINLESS INLINE RECOVERY SYSTEM REC TANK CAPACITY 17 GAL 64 liters 17 GAL 64 liters VACUUM POWER 0 75 HP 559 watts 0 75 HP 559 watts DRAIN HOSE 1 5 DIAMETER 4 cm 1 5 DIAMETER 4 cm VA...

Страница 36: ...422BB Very High Black Black 422B High Black Brown 422BR High Brown Green 422G Medium Green Blue 422BL Moderate Blue Red 422R Moderate Red White 422W Light White EDGE PADS AND SCREENS DESCRIPTION 28 14 SCRUBDECK 24 14 SCRUBDECK 20 14 SCRUBDECK 13 19 White Pad EDGE 4054 N A EDGE 4005 N A Red Pad EDGE 4053 EDGE 2404 EDGE 4004 N A Blue Pad EDGE 4052 EDGE 2403 EDGE 4003 N A Green Pad EDGE 4051 EDGE 240...

Страница 37: ...ES For Machine Serial 50000 Greater BRUSHES MODEL 24 CYLINDRICAL Super Grit N A Tough Grit 225 821S Midi Grit 225 821C Light Grit 225 821PS Poly 028 N A Nylon 016 225 821N OLD STYLE CYLINDRICAL BRUSHES For Machines Prior To Serial 50000 BRUSHES MODEL 24 CYLINDRICAL Super Grit N A Tough Grit 22 521S Midi Grit 22 521C Light Grit 22 521PS Poly 028 N A Nylon 016 22 521N SQUEEGEE BLADE KITS SQUEEGEE AS...

Страница 38: ... 38 MINIMAG OP EN SOAP CHOICES TRADITIONAL DRUMS TOTES WALL MOUNTED SUPERCON DEMO RENTAL QUARTS ONBOARD AUTO DISPENSING Industrial Commercial Environmentally Safe ...

Страница 39: ...rt while leaving no residue behind The result is a clean non slip surface ready for immediate use The Heavy Duty concentrate is a Super alkaline detergent formulated for heavy soil grease and thick buildup Popular in machine shops auto and truck repair and other facilities with oil hydraulic fluids and cutting oils Designed to quickly remove tire marks oil stains and buildup that has accumulated T...

Страница 40: ...eck damage images required or 1 000 hours Squeegee Blades Wiper Blades Skirts and Curtains Caster Wheels Squeegee Wheels and Bumpers Lights Strobe Headlights or Bulbs Chains and Belts Filters Screens and Vacuum Bags Motor Brushes and commutater wear Brooms Brushes Pads and Pad Retainers Hoses and Tubing Drive Tires Pneumatic Wheels and Tubes Rubber Floor Seals and Gaskets Vacuum motors with eviden...

Страница 41: ...opper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate through standing water EDGE ORBITZ MACHINES EDGE ORBITZ scrubbers must have their isolators deck hour meter replaced every 1 000 hours of use Customer understands the Grip Face is not warranted against d...

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Страница 44: ... RPS Corporation 2014 1711 South Street Racine WI 53404 www rpscorporation com www factorycat com www tomcatequip com Tel US 800 634 4060 Tel Int 011 262 681 3583 Fax 866 901 3335 ...

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