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Production line

Recipe

Customer

Order

Production ID

Recipe cycles

PL 1

Manual

Start

Load

[Production line]

All production lines activated under [Coniguration] - [Production lines] are listed

here; see Chapter

5.4.7

[Recipe]

All recipes included in the recipe database are listed here, depending on what the

production line is.

[Customer], [Order], [Production ID], [Recipe cycles]

These parameters are dependent on the coniguration; see Chapter

5.4.8

[Start]

he selected recipe starts. A message is sent to PR 8400 (P), which transfers

the recipe parameters displayed. If the recipe was started successfully, the

visualization switches back to the previous display (weighing point view or weighing

point overview).

[Load]

Communication to PR 8400 (P) is established and the recipes for the

activated production lines are downloaded.
Loading is necessary after the error message "Unable to start recipe" occurs. This

error message appears if no connection could be set up to PR 8400 (P) (e.g.

PR 8400 not started yet; network cable disconnected).

7.3.13

Start of a Production Plan/Planning Line on the Device

Requirements, see Chapter

7.3.13.1

Procedure, see Chapter

7.3.13.2

7.3.13.1

Requirements

In PR 8400 (P), recipes are created with [Create] for the respective

production line.

Connection between Maxxis 5 and PR 8400 (P) has been set up; if not, the

message "Unable to load recipes" will appear on the device display.

In Maxxis 5, the parameter has been set to [Plan] under [Coniguration] - [Local

control] - [Local start]

6. Select the following parameters.

7 Operation and visualization of the scales

Phase PR 5900/81

Minebea Intec

EN-67

Содержание Maxxis 5 Phase PR 5900/81

Страница 1: ...Fill net B1 WPA PL 1 Single 1 2500 0 g 2500 0 g Stop Recipe Phase PR 5900 81 Operating Instructions Translation of original operating instructions 9499 050 59500 Edition 2 1 0 08 27 2020 Release 1 11...

Страница 2: ...iied personnel In correspondence concerning this product the type name and release number serial number as well as all license numbers relating to the product have to be cited Note This document is pa...

Страница 3: ...n of application Phase 8 3 Operating 9 3 1 Display and operating elements 9 3 1 1 Overview 9 3 1 2 TFT user interface display 10 3 1 3 LEDs 12 3 1 4 Operating elements 13 4 Setting up the application...

Страница 4: ...mple 2 51 6 2 4 Example 3 51 6 2 5 Example 4 52 7 Operation and visualization of the scales 53 7 1 General information 53 7 2 Visualization 53 7 2 1 General 53 7 2 2 Bar graph and tolerance ield 53 7...

Страница 5: ...gpoint A 72 8 5 System data Weighingpoint B 73 8 6 Digital and analog inputs and outputs 74 8 7 ModBus TCP modules 75 8 8 Common SPM addresses 76 8 9 Freely assigned ranges 77 9 Printouts 91 9 1 Gener...

Страница 6: ...involved when measures for preventing hazards are not followed DANGER Warning of personal injury DANGER indicates death or severe irreversible personal injury which will occur if the corresponding saf...

Страница 7: ...and or the environment may occur if appropriate safety measures are not observed Take the corresponding safety precautions Note User tips useful information and notes 1 6 Hotline Phone 49 40 67960 444...

Страница 8: ...lowing programs in the device BIOS Firmware Application Phase PR 1721 5x or PR 1721 7x ieldbus cards are not supported 2 2 2 Accessories not included with the equipment supplied Plug in cards for Opti...

Страница 9: ...r connecting load cells or weighing platforms in Ex areas A maximum of one internal weighing electro nics unit can be inserted For further information see Option WE1 ad ditional information WP A PR 59...

Страница 10: ...d imported Recipes and production plans remain in PR 8400 ProBatch at all times For visualization purposes there is one conigurable scale view 1 scale and one conigurable scale overview 2 scales Weigh...

Страница 11: ...D status display see Chapter 3 1 3 3 5 7 TFT color display see Chapter 3 1 2 Operating elements see Chapter 3 1 4 1 2 Function keys 4 Alphanumeric keypad 5 Indicator keys 6 Application keys 7 Navigati...

Страница 12: ...ercentage of the maximum capacity Max 0 is on the left and 100 on the right WP A WP A Max 12200g d 0 1g Min 5g e 1g 9 0 4 1 g g N N 5g 12200g Weighing point A admin Net Gross Net Tare 1115 9 g 140 9 g...

Страница 13: ...id lashing indicates error status Pendeo load cells Plausibility monitoring the aver age deviation of the individual load cells is calcula ted Pendeo load cells Temperature monitoring 1 n load cells a...

Страница 14: ...and may not be removed Conlict in the network settings of the IP address Interface CX1 was detected However there is no connection to the operator terminal 3 1 3 LEDs Operating status Color LED statu...

Страница 15: ...d that the weight value is stable the device is not in error status Function is dependent on coniguration Sets gross weight to zero provided that the weight value is stable weight is within zero setti...

Страница 16: ...t key 1 to 5 Select appropriate menu function see also Chapter 3 1 4 2 Switch to the operating menu Function keys Key Description Assigned to a deined function see system menu System setup Oper ating...

Страница 17: ...elected or set under Operating parameters Input method Hepburn When Japanese has been selected or set under Operating parame ters Input method Numbers Units Select the unit using the cursor keys and c...

Страница 18: ...ng the delete key deletes the character to the left of the cursor Outside of an input pressing the delete key deletes the whole string of characters Input with the character table Double clicking on t...

Страница 19: ...ser name and password Enter user name and password User name Password In front of the input ield it is indicated whether numeric and or alphabetic characters can be entered see arrow Switch to the inp...

Страница 20: ...cursor keys to select the individual parameters Use the key to conirm the selection The required values texts are entered via the alphanumeric keys The key is used to check the box If the list of par...

Страница 21: ...assignment for installed input cards Option Selection Option 1 Option 2 Internal remote terminal if necessary Type Display only Outputs Function assignment for installed output cards Option Selection...

Страница 22: ...inter Printer Printer 1 Printer 2 Dialog manual phase Conigure the operation dialog Default setting Start dosing Enter alphanumeric characters max 30 LOT input ield Preset the entry using keypad Text...

Страница 23: ...s Local start Recipe selected Not used input at start permanent entry 1 9999 Local start Recipe selected Not used display Default Settings are reset to factory settings Save The settings are saved Ove...

Страница 24: ...ry settings Save The settings are saved Simulation Only possible if the dosing license has been activated and the Settings locked parameter has not been enabled Weighing point A B Check the box to act...

Страница 25: ...and or notebook PC Checking Booting Restoring The device is booting up PR 5900 The instrument type is displayed PR 5900 BIOS version Firmware version Automatic display test Weight display No signal Er...

Страница 26: ...tem System setup User management see also PR 5900 operating instructions Note An authorized user must log in to start or conigure the application WP A WP A Max 3000g d 0 1g 0 0 g g 0g 3000g 22 08 2012...

Страница 27: ...digital inputs Analog input see Chapter 5 4 2 1 Digital inputs see Chapter 5 4 2 2 I O cards test see Chapter PR 5900 operating instructions When changing the I O card type the coniguration data rema...

Страница 28: ...hing point Simulation Print 5 4 2 1 Analog input Inputs admin Option Type Option 1 no input Inputs admin Option Type 1 Zeile end no input Option 1 Option 2 Built in In the operating menu select and co...

Страница 29: ...rent 127 Default Save 3 Select and conirm Mode using the cursor A selection window opens 4 Select and conirm the appropriate input type using the cursor see also PR 5900 operating instructions 5 Selec...

Страница 30: ...e 1 Zeile end no input Option 1 Option 2 Built in Inputs admin 1 1 2 2 3 3 Option Type Input SPM address MX Built in Digital input 1 1 Default Input Input Save 1 Select and conirm Option using the cur...

Страница 31: ...1 2 2 3 3 Option Type Input SPM address MX Built in Digital input 2 1089 Default Input Input Save 5 Select SPM address MX using the cursor 6 Use the keyboard to enter and conirm a free address MX see...

Страница 32: ...fect The free and assigned SPM addresses are documented in Chapter 8 The assignment of SPM addresses to a scale is only valid if the scale exists Non allocated outputs are switched of The card type an...

Страница 33: ...On zero On max Option 2 Analog output Weighing point A Gross 4 20 mA 0 mA 0 mA 20 mA Default Save 1 Select and conirm Option using the cursor A selection window opens 2 Select and conirm the correspon...

Страница 34: ...0 mA hold linear Set output to 0 mA Set output to 4 mA Set output to 20 mA The last output value is held Only for 4 20 mA Output goes below 4 mA until the limit is reached On Max 0 mA 4 mA 20 mA hold...

Страница 35: ...1 1304 Default Output Output Save Note The SPM address MX for an unused digital output 0 A negative address inverts the function 2 Select and conirm the corresponding interface using the cursor 3 Sel...

Страница 36: ...s Phoenix Contact Inline module IL ETH BK DI8 DO4 2 TX PAC Phoenix Contact output module IB IL 24 DO16 PAC Phoenix Contact output module IB IL 24 DO16 PAC They ofer a total of 8 digital inputs and 36...

Страница 37: ...PAssign exe coniguration tool for that purpose 5 4 4 3 Coniguration on the device Configuration admin Inputs Outputs Modbus TCP master Limits Parameters Production lines Local control Overview weighin...

Страница 38: ...16IN 16OUT Not Default Save Phoenix 1 16IN 16OUT not active Phoenix 2 16IN 16OUT not active Phoenix 3 16IN 16OUT not active Phoenix 4 16IN 16OUT not active Phoenix 5 8IN 36OUT not active Phoenix 6 8I...

Страница 39: ...5 Limit values coniguration Each limit consists of a switch on and a switch of point for deinition of a hysteresis The 4 values for each weighing point are entered according to the same pattern The va...

Страница 40: ...steresis of 10 g In the event of a power failure both outputs turn to of OFF thus indicating underill and overill simultaneously Example 2 If the Limits 1 and 2 are the same for On and Of on of switch...

Страница 41: ...off Weighing point A 0 0 g 0 0 g 0 0 g 0 0 g Default Save Limits admin Scale Limit 1 on Limit 1 off Limit 2 on Limit 2 off Weighing point A 0 0 g 0 0 g 0 0 g 0 0 g Default Save Weighing point A Weigh...

Страница 42: ...weighing points View weighing point Simulation Print Parameters admin Printer for configuration Dialog manual phase LOT input field ID input field Printer Start Dosing numeric Text Default Save 4 Usin...

Страница 43: ...g the keypad ID input ield The keypad entry preset is selected Text Numeric A maximum of 18 alphanumeric characters can be entered using the keypad 5 4 7 Production Lines In this menu item you can loa...

Страница 44: ...Configuration admin Inputs Outputs Modbus TCP master Limits Parameters Production lines Local control Overview weighing points View weighing point Simulation Print 2 Using the cursor select and conir...

Страница 45: ...r an alphanumeric text of no more than 20 characters in the next line If Local start Plan was selected you can choose between not used display Production ID If Local start Recipe was selected you can...

Страница 46: ...status material Recipe Difference Production line Actual Blank line Default Save Overview weighing points If enabled was selected the overview is also included in the visualization Status WP If in use...

Страница 47: ...s Modbus TCP master Limits Parameters Production lines Local control Overview weighing points View weighing point Simulation Print View weighing point admin Number of lines Status weighing point 1st l...

Страница 48: ...ave been parameterized correctly In a test structure the process can be simulated in advance so that any necessary changes can be made before installation The dosing signals for Coarse Fine and Discha...

Страница 49: ...Simulation admin 1 1 2 2 3 3 Scale A Material flow Scale B Material flow 200 g min 0 kg min Default Save 1 Use the cursor to select and conirm Simulation 2 Check the box to activate the simulation mo...

Страница 50: ...n the SD card and or export the data to a USB stick see Chapter PR 5900 operating instructions System maintenance admin Backup Restore Export Import Alibi memory maintenance SD card maintenance Create...

Страница 51: ...to the device An external SPS that processes these output signals further does not have to be used The SPM output and SPM input address must be speciied in the component parameters for PR 8400 ProBat...

Страница 52: ...the coarse low Outputs admin 1 1 2 2 3 3 Option Type Output SPM address MX Built in Digital output 2 5 Default Output Output Save Output 2 is conigured with address X5 and is active when the batching...

Страница 53: ...t with batching mode A1 uses SPM output address W199 In the Phase Controller the analog value should be output directly by the analog output card The value from the Regler stabilizer component is then...

Страница 54: ...ined for WP A The manual Manuell Dialog Manual dialog component is used with batching mode D4_DIALOG The additional parameter is set with dialog 1 see Chapter 7 3 9 The other parameters dsp1 and dsp2...

Страница 55: ...d by a colored marking on the irst line red Hold or Alarm Yellow Material low warning If intervention by an operator is required on another weighing point e g WP B but WP A is currently being displaye...

Страница 56: ...operate the device essential items entries such as material numbers or LOT numbers are displayed 7 3 2 Weighing Points Overview This view shows the weighing points conigured on the device Scale A Scal...

Страница 57: ...oduction Started Using PR 8400 Production started using PR 8400 can be stopped resumed or canceled on the device Scale A Scale B Coarse Recipe Difference Production line Actual Free Gross Fill net B1...

Страница 58: ...activated in this case PL 1 The parameters for local operation have been selected under Coniguration Local control 7 3 4 2 Procedure Scale A Scale B Free Gross Free Gross 0 3 g 595 kg Recipe Scale A S...

Страница 59: ...3000g d 0 1g 0 0 g g 0g 3000g Scale A Free Recipe The metrological line bar graph status and current weight for the selected weighing point are displayed If no phase is active on the weighing point i...

Страница 60: ...Cancel Recipe Selecting Stop will halt the active phase The symbol for the batching mode lashes The irst line is marked in red Selecting Continue will resume the batching process Selecting Cancel will...

Страница 61: ...can be selected on the device under Coniguration Parameter ID input ield Text numerical This means switching on the device is no longer necessary To activate the material check ID 1 must be entered i...

Страница 62: ...put ield Text numerical This means switching on the device is no longer necessary To activate the LOT documentation Lot 1 must be entered in the Parameter ield under Component Edit Create in PR 8400 P...

Страница 63: ...with Ok soft key dsp1 acts as a headline dialog 6 Dialog with Ok and Cancel soft key dsp1 acts as a headline dialog 7 Dialog with Yes and No soft key dsp1 acts as a headline dialog 8 Dialog with Yes...

Страница 64: ...any manual phase during the batching If the data is successfully sent to PR 8400 ProBatch the next phase begins in the same way as a standard manual phase i e if the material check and LOT documentati...

Страница 65: ...uction line Recipe Setpoint Difference Coarse Fill net PL 1 Manual whit LOT 2500 0 g 200 0 g Stop Recipe Enter LOT no for Fill manually D2 123 3 Start the manual batching added weight 4 If the batched...

Страница 66: ...is entered in the Parameter ield under Component Edit Create e g SPMinTare 16 Configuration admin Inputs Outputs Modbus TCP master Limits Parameters Production lines Local control Overview weighing po...

Страница 67: ...y time Requirements see Capter 7 3 12 1 Procedure see Chapter 7 3 12 2 7 3 12 1 Requirements In PR 8400 ProBatch recipes are created with Create for the respective production line Access to the recipe...

Страница 68: ...t the appropriate weighing point 3 Press the Recipe soft key This window is displayed only if no recipe has been started yet or Local stop and Local start have not been activated for Recipe 4 Press th...

Страница 69: ...cation to PR 8400 ProBatch is established and the recipes for the activated production lines are downloaded Loading is necessary after the error message Unable to start recipe occurs This error messag...

Страница 70: ...hing point view or the weighing point overview will appear 2 Select the appropriate weighing point 3 Press the Plan soft key This window is displayed only if no plan has been started yet or Local stop...

Страница 71: ...started with Start whole plan or merely the selected line of the plan with Start single line see Chapterl 5 4 8 A message is sent to PR 8400 ProBatch which transfers the plan parameters displayed If...

Страница 72: ...hing point view or weighing point overview Load Communication to PR 8400 ProBatch is established and the plans for the activated production lines are downloaded Phase PR 5900 81 7 Operation and visual...

Страница 73: ...lly begins at B401 8 2 Elementary data types The elementary data types are characterized by their bit width and possible value range All commands of the data type BOOL are executed with a rising edge...

Страница 74: ...MB whereby e g bits MX0 MX7 are identical to byte MB0 Accordingly addresses ML20 MD40 41 MW80 83 MB160 167 and MX1280 1343 contain the same data see Chapter 8 9 Code Data type Address example ML LWOR...

Страница 75: ...L R R SPM out AND ine Output and ine Note Freely assignable SPM address D1 see Chapter 8 9 Note The system variables e g ST_WGT_A for communication via OPC are described in the operating instructions...

Страница 76: ...ne Output and ine Note Freely assignable SPM address D9 see Chapter 8 9 Note The system variables e g ST_WGT_A for communication via OPC are described in the operating instructions PR 1792 Chapter 4 5...

Страница 77: ...put module 7 Digital inputs 1 8 W211 X3376 3391 UINT BOOL R R Input module 8 Digital inputs 1 8 W214 X3424 3439 UINT BOOL R W R W Output module 1 Digital outputs 1 16 W215 X3440 3455 UINT BOOL R W R W...

Страница 78: ...X3648 3663 UINT BOOL R W R W Output module 8 0 Digital outputs 1 16 W229 X3664 3679 UINT BOOL R W R W Output module 8 1 Digital outputs 17 32 W230 X3680 3695 UINT BOOL R W R W Output module 8 2 Digita...

Страница 79: ...8 9 Freely assigned ranges Weighing point A Weighing point B 8 SPM Phase PR 5900 81 Minebea Intec EN 77...

Страница 80: ...from weighing point independently Phase PR 5900 81 8 SPM EN 78 Minebea Intec...

Страница 81: ...from weighing point independently 8 SPM Phase PR 5900 81 Minebea Intec EN 79...

Страница 82: ...from weighing point independently Phase PR 5900 81 8 SPM EN 80 Minebea Intec...

Страница 83: ...from weighing point independently 8 SPM Phase PR 5900 81 Minebea Intec EN 81...

Страница 84: ...from weighing point independently Phase PR 5900 81 8 SPM EN 82 Minebea Intec...

Страница 85: ...from weighing point independently 8 SPM Phase PR 5900 81 Minebea Intec EN 83...

Страница 86: ...from weighing point independently Phase PR 5900 81 8 SPM EN 84 Minebea Intec...

Страница 87: ...from weighing point independently 8 SPM Phase PR 5900 81 Minebea Intec EN 85...

Страница 88: ...from weighing point independently Phase PR 5900 81 8 SPM EN 86 Minebea Intec...

Страница 89: ...from weighing point independently 8 SPM Phase PR 5900 81 Minebea Intec EN 87...

Страница 90: ...from weighing point independently Phase PR 5900 81 8 SPM EN 88 Minebea Intec...

Страница 91: ...from weighing point independently 8 SPM Phase PR 5900 81 Minebea Intec EN 89...

Страница 92: ...from weighing point independently Phase PR 5900 81 8 SPM EN 90 Minebea Intec...

Страница 93: ...e print width is limited to 39 characters per line This means a ticket printer can also be used When printing the irst line the program checks whether printing is possible In the event of a printer fa...

Страница 94: ...Published by Minebea Intec GmbH Meiendorfer Strasse 205 A 22145 Hamburg Germany Phone 49 40 67960 303 Email info minebea intec com www minebea intec com...

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