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Steritest

™

Symbio ISL Pump

Installation Guide

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Содержание Steritest Symbio ISL

Страница 1: ...Steritest Symbio ISL Pump Installation Guide...

Страница 2: ...ore SAS Molsheim France Millipore SAS assumes no responsibility for any errors that may appear in this document This manual is believed to be complete and accurate at the time of publication In no eve...

Страница 3: ...Installation Recommendations 17 Unpacking the Equipment 18 Verifying that the Pump Functions Properly 20 Installing the Pump 24 Installing the Communication Hub under the Isolator 55 Installing the Co...

Страница 4: ...control system constantly monitors the pressure inside both canisters An alarm signals pressure increases above the specifications In regulation mode the pump decreases the pump speed automatically u...

Страница 5: ...bio ISL pump in an isolator This procedure applies to isolator tables that are up to 7 mm thick For thicker isolator tables an adaptation kit is required Contact our sales representative for more info...

Страница 6: ...see the Steritest Symbio Pumps User Guide Using accessories not designed for the pump could result in user injury or damage to the instrument The Steritest Symbio Pump has been designed to be used wi...

Страница 7: ...Pump head 316L Stainless steel Seal plate closing system seal Polyoxymethylene POM Pump supports for drain tray and bottle holder 316L Stainless steel Screen pane window Toughened glass Screen housing...

Страница 8: ...ication ports for footswitch etc Nickel plated brass and polybutylene terephthalate PBT Power inlet Polyamide 6 6 and nickel plated steel Pump connection cable Polyvinyl chloride PVC Pump connection c...

Страница 9: ...atory use EMC requirements Part 1 General requirements These standards include the national deviations as appropriate for the relevant countries USA Canada Australia Argentina Brazil China India Japan...

Страница 10: ...10 Overview of the ISL Pump Assembly 354 325 276 103 101 185 588 NOTE Dimensions are in millimeters...

Страница 11: ...11 293 234 313 355 32 81...

Страница 12: ...ub equipped with a cable to connect it to the pump located under the isolator table A power cord Some additional accessories are delivered with the pump A network cable for connecting the pump to a ne...

Страница 13: ...b front view Communication hub rear view Fuse slot T 6 3A L 250V On off switch Overfill system port Footswitch port Syringe support port Ethernet port USB port Fuse slot Power inlet Pump connection ca...

Страница 14: ...the following drawing NOTE The e drawing file dxf for this cutout is available at www millipore com steritest symbio NOTE The cutout for the Steritest Symbio ISL pump is compatible with the cutout for...

Страница 15: ...hould be equipped with an elbow piece oriented to the drain tray to which the drain tubing can be connected The height of the elbow piece should not exceed 50 mm to ensure that the drain tray is highe...

Страница 16: ...e isolator table with the drain position recommendation in relation to the cutout The height of the pump bottom part under the isolator table is 103 mm NOTE The communication hub is not represented on...

Страница 17: ...nstallation guide Use the Steritest Symbio Pumps Isolator Installation Checklist PF17360 to document the proper execution of the installation steps and test cycles Download the checklist at www millip...

Страница 18: ...guide for the Steritest canisters carrying trays and rack WARNING Do not discard the Steritest canisters carrying trays Deliver them to the final user of the pump The smaller box contains the pump acc...

Страница 19: ...ve the communication hub from the top wedging system 7 Remove the top wedging system 8 Place hands below the pump take it out of the box and place it on a flat and stable surface 9 Remove the 2 Sterit...

Страница 20: ...steritest symbio Verifying that the Pump Functions Properly Before installing the pump verify that it is functioning properly 1 Place the pump on its side and connect the communication hub pump connec...

Страница 21: ...the communication hub by pressing the on off switch position l 4 Simultaneously press and hold the pump on off and the open close buttons The screen displays the range of Steritest devices This is fol...

Страница 22: ...een displays A symbol in a check box indicates that an accessory or data source is connected to the communication hub 7 Press the button The installation menu displays 8 Press the control knob to sele...

Страница 23: ...b to begin the test cycle Only one cycle will be performed 10 After the pump head closes the pump starts automatically and 1 test cycle is performed 11 When the Test Cycle completes with no error the...

Страница 24: ...olator tables an adaptation kit is required Contact our sales representative for more information 1 Verify that the pump functions properly and verify that the pump head is in its closed position see...

Страница 25: ...tom plate to the pump 6 Use a T20 star screwdriver to remove the 8 screws NOTE The cable that connects the pump power inlet to the electronic board is attached to the pump bottom plate It must be disc...

Страница 26: ...l the cables from the electronic board located at the rear of the pump and the cables from the rotor motor reducer driver located at the front of the pump NOTE In the following illustrations the cable...

Страница 27: ...ct the 3 pin connector 11a and the 6 pin connector 11b from the rotor motor reducer driver 10 Locate the cable holder that is attached to the pump housing at the right of the electronic board Gently p...

Страница 28: ...11 Disconnect the cables 3 and 4 from the main electronic board see Electronic board simplified view 12 Locate the 3 screws on the rotor motor reducer block that secure the block to the pump 4 3 Scre...

Страница 29: ...nd washers 14 Remove the rotor motor reducer block from the pump NOTE To facilitate the installation in the isolator do not modify the position of the rotor motor reducer belt 15 Locate the cable hold...

Страница 30: ...rom the main electronic board 18 Locate the 4 screws on the stator motor reducer block that secure it to the pump see illustration above 19 Use a 3 hex key to unscrew and remove the 4 screws and washe...

Страница 31: ...do not modify the position of the stator motor reducer belt 21 Disconnect cables 5 6 9 and 10 from the main electronic board see Electronic board simplified view 22 Locate the 5 screws on the pump hou...

Страница 32: ...housing see the illustration below 25 Use a T20 star screwdriver to unscrew the 2 screws 26 Remove the electronic board from the pump housing NOTE The electronic board remains attached to the pump up...

Страница 33: ...Locate and remove the 3 spacers that protect the pump flat seal during storage and transportation NOTE Ensure that the flat seal is not damaged If it is damaged replace it see Accessories and Replacem...

Страница 34: ...icated in the following illustration 30 Turn the pump upper part right side up and place it above the isolator cutout Make sure that all the cables and the electronic board go through the cutout 31 Ce...

Страница 35: ...ing pump housing holes as shown in the illustrations 33 While holding the pump housing in place use a 5 hex key to screw the 2 pump housing screws with 2 washers each as shown in the following illustr...

Страница 36: ...fails ensure that all the 5 screws on the pump housing are properly installed and ensure that the flat seal is not damaged If the flat seal is damaged replace it by a new one see Accessories and Repl...

Страница 37: ...ified during the disassembly step the alignment should be okay If necessary turn the stator motor reducer belt to adjust the orientation of the coupling piece located on the stator motor reducer block...

Страница 38: ...Connect cable 1 to the electronic board This cable is permanently attached to the pump upper part It goes through the cable holder attached to the pump housing and is connected to the electronic board...

Страница 39: ...41 Connect cable 2 to the electronic board This cable comes from the stator motor reducer block It goes through the cable holder attached to the pump housing and is connected to the electronic board 2...

Страница 40: ...mes from the stator motor reducer block It goes to the right of this motor reducer block goes through the cable holder located at the right of the electronic board then goes behind the electronic boar...

Страница 41: ...43 Connect cable 5 to the electronic board This cable is permanently attached to the pump upper part It goes through the cable holder attached to the pump housing and is connected to the electronic bo...

Страница 42: ...ht of the stator motor reducer block goes through the cable holder located at the right of the electronic board and is connected to the electronic board C ble 6 45 Place the rotor motor reducer block...

Страница 43: ...rt If the position of the rotor motor reducer belt has not been modified during the disassembly step the alignment should be okay If necessary turn the rotor motor reducer belt to adjust the orientati...

Страница 44: ...44 46 Use a 3 hex key to install the 3 screws and washers to secure the rotor motor reducer block to the bottom of the pump upper part...

Страница 45: ...er driver to the electronic board From the motor reducer driver 2 pin connector the cable goes behind this rotor motor reducer driver then to the left of the rotor motor reducer block then through the...

Страница 46: ...er driver to the electronic board From the motor reducer driver 18 pin connector the cable goes behind this rotor motor reducer driver then to the left of the rotor motor reducer block then through th...

Страница 47: ...the 6 pin connector 11b to their bases on the motor reducer driver Cable 11 comes from the rotor motor reducer block goes to the left of this motor reducer block then goes behind the rotor motor reduc...

Страница 48: ...c board This cable is permanently attached to the pump upper part It goes to the right of the stator motor reducer block then through the cable holder located at the right of the electronic board and...

Страница 49: ...stator motor reducer block then through the cable holder located at the right of the electronic board and is connected to the electronic board 4 4 4 52 Ensure that no cable passes near the belts of t...

Страница 50: ...nication hub pump connection cord to the pump power inlet 57 Then connect the communication hub to power source using the power cord delivered with the pump NOTE The communication hub can be installed...

Страница 51: ...ch position l 59 Simultaneously press and hold the pump on off and the open close buttons The screen displays the range of Steritest devices This is followed by the welcome screen 60 After a few secon...

Страница 52: ...screen displays A symbol in a check box indicates that an accessory or data source is connected to the communication hub 62 Press the button The installation menu displays 63 Turn and press the contr...

Страница 53: ...The After Installation in Isolator screen displays 65 Press the control knob to begin the test cycles Three cycles will be performed 66 After the pump head closes the pump starts automatically and the...

Страница 54: ...te with no error the Test Cycle OK screen displays 68 Switch off the communication hub by pressing the on off switch position O The Shutdown screen displays 69 Disconnect the communication hub pump co...

Страница 55: ...nstalling to the Left of the Pump 1 Use the small screws and washers to attach the holder to the bottom of the communication hub NOTE To install the communication hub in alignment with the pump housin...

Страница 56: ...communication hub in alignment with the pump housing the default position use the holes in row 2 To install the hub toward the front of the isolator use the holes in row 1 To install the hub toward th...

Страница 57: ...ion hub NOTE To install the communication hub in alignment with the pump housing the default position use the holes in row 2 To install the hub toward the front of the isolator use the holes in row 1...

Страница 58: ...communication hub in alignment with the pump housing the default position use the holes in row 2 To install the hub toward the front of the isolator use the holes in row 1 To install the hub toward th...

Страница 59: ...th the isolator the default position use the holes in row 2 To install the hub toward the front of the isolator use the holes in row 1 To install the hub toward the rear of the isolator use the holes...

Страница 60: ...SYMBBTH01 Steritest Symbio bottle holder basket with fastening screw 1 SYMBCBH01 Steritest Symbio accessories support rod 1 SYMBASR01 Steritest Symbio accessories fastening screw 1 SYMBAFS01 Sterites...

Страница 61: ...sales representative Documentation Available at www millipore com steritest symbio Steritest Symbio Pumps User Guide 1 PF16598 Steritest Symbio ISL Pump Installation Guide 1 PF16599 Steritest Symbio...

Страница 62: ...ion of the use of certain Hazardous Substances in electrical equipment RoHS 2011 65 EU In accordance to the European Union Directive 2012 19 EC on Waste Electric and Electronic Equipment WEEE the pres...

Страница 63: ...the installation This operation does not void the warranty However to preserve this warranty it is mandatory to execute the short test cycles before and after installation described in this installat...

Страница 64: ...red trademarks of Merck KGaA Darmstadt Germany Steritest is a trademark of Merck KGaA Darmstadt Germany PF16599 Version 3 0 08 2017 2017 Merck KGaA Darmstadt Germany All rights reserved Technical Assi...

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