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Millipore NovAseptic GMP ATEX, Инструкция по установке и эксплуатации

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Commissioning

Valid Regulations

Application of  the AFS 1999:4 (Council Directive 97/23/EC of  29 May 1997 on 
Pressure Equipment), as amended.

ATEX 94/9/EC

Complete this checklist and ensure ATEX regulations are met. 

Commissioning Checkpoint

Date 

Signature

Tank plates are cylindrical inside the vessel. 
Use NovAseptic Gauge 1.
Mixing Head freewheel. 
Use NovAseptic  Gauge 2.
Male Bearing tightened, Male Bearing in-
stalled metal-to-metal.
Outer Driving Head turns clockwise.
ATEX mark tape removed before starting 
unit.
Transport collar on the Drive Unit removed 
before starting unit.

Before each startup:

The bearings are intact.
The mixing head is properly positioned.
The mixing head is not running dry.
The mixing head is covered by liquid during 
all ATEX operation.
Maximum working temperature for the 
mixer is 135 °C (275 °F), T4.
The parts outside the tank are allowed to be 
used in Zone 1 and 21.
The process medium shall be Newtonic 
liquids with viscosity from 1 to 800 cp.
Free from magnetic particles.

NovAseptic GMP ATEX Mixer Installation and User Guide 

33

Содержание NovAseptic GMP ATEX

Страница 1: ...NovAseptic GMP ATEX Mixer Installation and User Guide...

Страница 2: ...Corporation Millipore Corporation assumes no responsibility for any errors that may appear in this document This manual is believed to be complete and accurate at the time of publication In no event s...

Страница 3: ...during welding or is not aligned properly with the tank surface the tank plate must be removed discarded and replaced with a new tank plate It cannot be repaired if damaged Check to ensure the mixer...

Страница 4: ...27 Recycle and Disposal 27 Cleaning and Sterilizing Procedures 28 Cleaning in Place CIP 28 Sterilizing in Place SIP 29 Installation ATEX Checklist 30 Install the Male Bearing 30 Install the Mixing He...

Страница 5: ...NovAseptic GMP ATEX Mixer Installation and User Guide 4...

Страница 6: ...NovAseptic GMP ATEX Mixer Installation and User Guide 5...

Страница 7: ...NovAseptic GMP ATEX Mixer Installation and User Guide 6...

Страница 8: ...NovAseptic GMP ATEX Mixer Installation and User Guide 7...

Страница 9: ...NovAseptic GMP ATEX Mixer Installation and User Guide 8...

Страница 10: ...NovAseptic GMP ATEX Mixer Installation and User Guide 9...

Страница 11: ...NovAseptic GMP ATEX Mixer Installation and User Guide 10...

Страница 12: ...personal protective equipment and eye protection when operating the equipment Protect drive unit against dust The drive unit may be heavy Use appropriate equipment to avoid injury Do not install comp...

Страница 13: ...NovAseptic GMP ATEX Mixer Installation and User Guide 12...

Страница 14: ...tion it mounts on the tank plate inside vessel Key Number Description 5 Stainless steel support 6 Silicone carbide bearing 7 Connection thread 8 Groove 9 O ring 10 Serial number Tank Plate AX 33 Each...

Страница 15: ...mbers and specifications can be found at www millipore com Description Purpose Multi tool GT 25 Installation tool for mixing head and male bearing for use in small vessels Tightening tool GT 26 Instal...

Страница 16: ...a Media may not contain magnetic particles Rotation speed See Product Specification Sheet Minimum acceleration and deacceleration time Five seconds specific to each application set accord ingly Drive...

Страница 17: ...3 Mixing head 4 Drive unit 5 Revolution counter Male Bearing Installation See NovAseptic Mixer Male Bearing Installation Guide 00101868PU for additional information The vessel must be clean and compl...

Страница 18: ...in the appropriate tightening tool or multi tool with a 5 torque wrench Ensure that the tool fits the nut Tighten the bearing to metal to metal contact by applying recommended torque according to tab...

Страница 19: ...rsonal injury Follow all local safety codes before entering the vessel Remove any foreign magnetic particles from the mixing head 1 If the mixing head must be placed on a table place the female bearin...

Страница 20: ...it is properly grounded Ensure that the electric cables are long enough so that the drive unit can be disassembled and removed from the vessel The mixing head must be covered with liquid before starti...

Страница 21: ...he outer drive head Mount the drive unit onto the vessel following the instructions for the appropriate mixer size GMP 50 ATEX GMP 100 ATEX and GMP 500 ATEX Install the drive unit into the tank plate...

Страница 22: ...he tank plate Insert the locking screws into the two 2 oval holes in the tank plate 2 3 10 2 Turn the drive unit clockwise 3 shown from below to the stop position 3 approximately 10 4 Tighten the two...

Страница 23: ...talled by an authorized electrician The mixer must be operated with a variable frequency drive to function properly Drive units require a frequency converter for 3 phase AC motor speed control Note El...

Страница 24: ...hermistor protection units continuously monitor the temperature of the motor through a probe embedded in the motor windings If the nominal operating temperature of the probe is reached a rapid increas...

Страница 25: ...tended use of this equipment Any alteration of this equipment from factory specification may cause unsafe conditions and will void the product warranty Do not damage the sensor Connection Connect the...

Страница 26: ...Set VFD unit to 100 nominal power kW and current A of the motor rating Prevent excess speed acceleration It may cause decoupling of mixer Electric motors VFDs and associated components are capable of...

Страница 27: ...rilization Starting the Mixer Fill the vessel to a minimum level that completely covers the mixing head and the 1 male bearing to provide sufficient lubrication of the bearing Start the mixer and slow...

Страница 28: ...and damage to the equipment Drive Unit 1 Mixing Head 2 Male Bearing 3 Storage Do not store in areas exposed to weather or humidity Always place wood or other non magnetic material between floor and p...

Страница 29: ...rings Submerged Cleaning Introduce enough cleaning or rinsing liquid into the vessel to cover the mixing head and the male bearing NOTE Avoid vortex Add liquid before running the mixer after cleaning...

Страница 30: ...of the bearings Magnetic Particles a If presence of magnetic particles is suspected remove the mixing head Remove the particles and reinstall the mixing head Refer to Male Bearing Installation Mixing...

Страница 31: ...o metal to metal contact use table to determine correct torque yes no Install the Mixing Head Complete 1 Inspect and remove any foreign magnetic particles from the mixing head yes no 2 Remove the driv...

Страница 32: ...n yes no Before Installing the Electrical Components Complete 1 Ensure all incoming power is equipped with an emergency stop and an on off switch yes no 2 Shield motor cables yes no 3 Ensure the drive...

Страница 33: ...yes no 2 Set voltage according to the AC motor yes no 3 Set frequency according to the AC motor yes no 4 Set minimum maximum rpm yes no 5 Set acceleration and deacceleration settings yes no 6 Power an...

Страница 34: ...metal Outer Driving Head turns clockwise ATEX mark tape removed before starting unit Transport collar on the Drive Unit removed before starting unit Before each startup The bearings are intact The mix...

Страница 35: ...applications require different operating parameters on the frequency converter depending on Density of liquid Viscosity of liquid Temperature of liquid Geometry of vessel Type of mixing required Gene...

Страница 36: ...celeration time sec Deaccelera tion time sec Umin V Imax I2T Additional comments Inspected by Print name ________________________________________________________ Signature_____________________________...

Страница 37: ...______________ Inspection date ____________________________________________________ Volume __________________________________________________________ Manufacturer _____________________________________...

Страница 38: ...at mixing head rotates easily Listen for noise yes no Inspect bottom surface of wings for marks and scratches yes no Inspect the magnetic body for par ticles yes no 3 Male Bearing Remove and inspect c...

Страница 39: ...mixers in production and their application For further information please contact Millipore Millipore recommends the following equipment be kept in stock Mixing head AX 12 Male bearings AX 2 Male bea...

Страница 40: ...ses Solutions Motor mixing head does not rotate No power Inspect power supply Overload protection tripped Check the setting amp value and the ambient temperature Heavy load of particles stuck to the m...

Страница 41: ...n Incorrect rotational direction of mixing head Remove male bearing Inspect male bearing and tank plate for damage If it is undam aged reinstall the bearing and check rotation direction of the mixing...

Страница 42: ...ion counter unit is incorrectly mounted on the gear box Contact Millipore Technical Service Corroded or damaged socket pins Contact Millipore Technical Service Cable worn or damaged Contact Millipore...

Страница 43: ...Millipore Representations oral or written which are inconsistent with this warranty or such publications are not authorized and if given should not be relied upon In the event of a breach of the fore...

Страница 44: ...NovAseptic GMP ATEX Mixer Installation and User Guide 43...

Страница 45: ...ada and Puerto Rico fax orders to 1 800 MILLIFX 1 800 645 5439 On the Internet www millipore com Millipore and NovAseptic are registered trademarks of Millipore Corporation The M logo is a trademark o...

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