Miller XT30C Скачать руководство пользователя страница 7

OM-254 449 Page 3

1-3. Additional Symbols For Installation, Operation, And Maintenance

HOT PARTS can burn.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on

equipment.

D

To handle hot parts, use proper tools and/or

wear heavy, insulated welding gloves and

clothing to prevent burns.

MOVING PARTS can injure.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards

closed and securely in place.

D

Have only qualified persons remove doors, panels, covers, or

guards for maintenance and troubleshooting as necessary.

D

Reinstall doors, panels, covers, or guards when maintenance is

finished and before reconnecting input power.

READ INSTRUCTIONS.

D

Read and follow all labels and the Owner’s

Manual carefully before installing, operating, or

servicing unit. Read the safety information at

the beginning of the manual and in each

section.

D

Use only genuine replacement parts from the manufacturer.

D

Perform maintenance and service according to the Owner’s

Manuals, industry standards, and national, state, and local

codes.

FLYING METAL or DIRT can injure eyes.

D

Wear safety glasses with side shields or wear

face shield.

ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.

D

Wearers of Pacemakers and other Implanted

Medical Devices should keep away.

D

Implanted Medical Device wearers should consult their doctor

and the device manufacturer before going near arc welding,  spot

welding, gouging, plasma arc cutting, or induction heating

operations.

OVERUSE can cause OVERHEATING.

D

Allow cooling period; follow rated duty cycle.

D

Reduce amperage (thickness) or reduce duty

cycle before starting to cut again.

EXPLODING HYDROGEN hazard.

D

When cutting aluminum underwater or with the

water touching the underside of the aluminum,

free hydrogen gas may collect under the work-

piece.

D

See your cutting engineer and water table instructions for help.

BATTERY EXPLOSION can injure.

D

Do not use plasma cutter to charge batteries or

jump start vehicles unless it has a battery char-

ging feature designed for this purpose.

FALLING EQUIPMENT can injure.

D

Use lifting eye to lift unit only, NOT running

gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift unit.

D

If using lift forks to move unit, be sure forks are long enough to ex-

tend beyond opposite side of unit.

D

Keep equipment (cables and cords) away from moving vehicles

when working from an aerial location.

D

Follow the guidelines in the Applications Manual for the Revised

NIOSH Lifting Equation (Publication No. 94

110) when manually

lifting heavy parts or equipment.

FIRE OR EXPLOSION hazard.

D

Do not locate unit on, over, or near combustible

surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring 

 be sure power supply system is

properly sized, rated, and protected to handle this unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling

boards or parts.

D

Use proper static-proof bags and boxes to

store, move, or ship PC boards.

H.F. RADIATION can cause interference.

D

High frequency (H.F.) can interfere with radio

navigation, safety services, computers, and

communications equipment.

D

Have only qualified persons familiar with elec-

tronic equipment perform this installation.

D

The user is responsible for having a qualified electrician promptly

correct any interference problem resulting from the installation.

D

If notified by the FCC about interference, stop using the equipment

at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep

spark gaps at correct setting, and use grounding and shielding to

minimize the possibility of interference.

ARC CUTTING can cause interference.

D

Electromagnetic energy can interfere with

sensitive electronic equipment such as

computers and computer-driven equipment

such as robots.

D

To reduce possible interference, keep cables as short as possible,

close together, and down low, such as on the floor.

D

Locate cutting operation 100 meters from any sensitive electronic

equipment.

D

Be sure this cutting power source is installed and grounded

according to this manual.

D

If interference still occurs, the user must take extra measures such

as moving the machine, using shielded cables, using line filters, or

shielding the work area.

Содержание XT30C

Страница 1: ...XT Torches Processes Description OM 254 449B 2014 02 Plasma Cutting Torch Visit our website at www MillerWelds com Air Plasma Cutting and Gouging File Plasma Cutters...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...y Lock 14 4 2 Installing 30 Ampere XT30 Torch And Work Cable On Spectrum 375 X TREME Stock No 907 303 And 907 339 Prior To Serial No MB290336P And Using Trigger Safety Lock 15 4 3 Installing 30 Ampere...

Страница 4: ......

Страница 5: ...vy cotton wool Body protection includes oil free clothing such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Do not locate unit on or over combustible surfaces D Remove any co...

Страница 6: ...r s instructions for adhesives coatings cleaners consumables coolants degreasers fluxes and metals D Work in a confined space only if it is well ventilated or while wearing an air supplied respirator...

Страница 7: ...pose FALLING EQUIPMENT can injure D Use lifting eye to lift unit only NOT running gear gas cylinders or any other accessories D Use equipment of adequate capacity to lift unit D If using lift forks to...

Страница 8: ...b site www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www...

Страница 9: ...udage sur des conteneurs ferm s tels que des r servoirs tambours ou conduites moins qu ils n aient t pr par s correctement conform ment AWS F4 1 et AWS A6 0 voir les Normes de S curit D Ne coupez pas...

Страница 10: ...ise sous tension toute pi ce d fectueuse des sources d alimentation de l inverseur peut exploser ou faire exploser d autres pi ces Pour entretenir les inverseurs toujours porter un masque protecteur e...

Страница 11: ...e vous appuyez sur la g chette l arc pilote s allume automatiquement D Mettez l alimentation hors tension et d branchez le cordon d ali mentation avant de d monter le chalumeau ou de changer une pi ce...

Страница 12: ...l quipement c bles et cordons distance des v hicules mobiles lors de toute op ration en hauteur D Suivre les consignes du Manuel des applications pour l quation de levage NIOSH r vis e Publication N 9...

Страница 13: ...Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occup...

Страница 14: ...0 VDC at 1 Amp Approved Systems Spectrum 375 X TREME w XT30 torch Trigger Protection Safety trigger guard Safety Devices Safety interlock devices shut down power source Rated Capacity edge start 3 8 i...

Страница 15: ...proved Systems Spectrum 375 X TREME w XT30 torch Trigger Protection Safety trigger guard Safety Devices Safety interlock devices shut down power source Rated Capacity edge start 3 8 in at 15 ipm 381 m...

Страница 16: ...625 X TREME w XT40 torch Trigger Protection Safety trigger guard Safety Devices Safety interlock devices shut down power source Rated Capacity edge start 5 8 in at 13 ipm 330 mm min Sever Cut Capacit...

Страница 17: ...Auto Line w XT60 torch Trigger Protection Safety trigger guard Safety Devices Safety interlock devices shut down power source Rated Capacity edge start 7 8 in at 13 ipm 22 2 mm at 330 mm min Sever Cut...

Страница 18: ...ir line connector into solenoid fitting Pull slightly on torch to set fitting 4 Plug PLG1 Receptacle RC4 Connect PLG1 from torch to receptacle RC4 on end of wiring harness connected to circuit board P...

Страница 19: ...do not tighten 4 Air Line Connector Insert air line connector into solenoid fitting Pull slightly on torch to set fitting 5 Plug PLG1 Receptacle RC1 Connect PLG1 from torch to receptacle RC1 on end o...

Страница 20: ...end of wiring harness connected to circuit board PC1 5 Ring Terminal And Terminal PILOT Connect ring terminal on end of red leads to PILOT terminal 6 Ring Terminal And Terminal L2 RED Connect ring te...

Страница 21: ...Connect PLG1 from torch to receptacle RC1 on end of wiring harness connected to circuit board PC1 6 Ring Terminal And Terminal PILOT Connect ring terminal on end of red leads to PILOT terminal 7 Ring...

Страница 22: ...olenoid fitting Pull slightly on torch to set fitting 4 Plug PLG1 Receptacle RC4 Connect PLG1 from torch to receptacle RC4 on end of wiring harness connected to circuit board PC1 5 Ring Terminal And T...

Страница 23: ...e collar to release torch connector from receptacle and pull torch connector away from unit 4 Trigger Ref 253554 A Ref 264 954 B 2 1 3 Trigger Locked Trigger Unlocked 4 4 7 Connecting And Disconnectin...

Страница 24: ...ct torch Push torch connector onto receptacle and quick connect until collar secures nipple Rotate securing pin clockwise to lock connector to unit To disconnect torch Rotate securing pin counterclock...

Страница 25: ...on workpiece as close to cutting area as possible 90 DO NOT start pilot arc without cutting or gouging as this shortens the service life of the nozzle and electrode Sparks should pass through the wor...

Страница 26: ...arts Postflow continues for approx 20 seconds after releasing trigger cutting arc can be instantly restarted during postflow by raising trigger lock and pressing trigger The pilot arc starts immediate...

Страница 27: ...rted during postflow by raising trigger lock and pressing trigger The pilot arc starts immediately when trigger is pressed Hold torch at approximately 45 to the workpiece Raise trigger lock and press...

Страница 28: ...Or Unreadable Labels Air Filter Regulator l Cracked Parts n l Gas Air Hose n l Torch Body Cable Every 6 Months OR Inside Unit 6 2 Shield Cup Shutdown System Ref 253 554 A 1 Torch Shield Cup Turn Power...

Страница 29: ...or cracks and replace if necessary 2 Tip 3 Opening Remove tip Check tip and replace if open ing is deformed or 50 oversize If inside of tip is not clean and bright clean with steel wool Be sure to rem...

Страница 30: ...1 Clean or replace torch consumables as necessary see Section 6 3 Sparks come out top of cut or cut is not clean Torch travel speed too fast reduce travel speed see Section 5 1 Clean or replace torch...

Страница 31: ...H THE BRANCH CIRCUITS SHOWN 15A MVP 120V 219 261 20A MVP 120V 219 259 50A MVP 240V 219 258 FAILURE TO REPLACE WORN TIP OR ELECTRODE WILL DAMAGE TORCH AND VOID WARRANTY S S Turn off power before checki...

Страница 32: ...N 15A MVP 120V 219 261 20A MVP 120V 219 259 50A MVP 240V 219 258 FAILURE TO REPLACE WORN TIP OR ELECTRODE WILL DAMAGE TORCH AND VOID WARRANTY S S Turn off power before checking torch parts Check befor...

Страница 33: ...er Microswitch 1 3 260 637 Leads XT40 12ft Hand Held Torch w Disconnect 1 3 260 638 Leads XT40 20ft Hand Held Torch w Disconnect 1 4 252 938 Torch Body Kit 1 5 249 972 Torch Trigger Assembly w Spring...

Страница 34: ...se set Amperage control to 40 Figure 7 7 Consumable Parts For XT40 To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model is required...

Страница 35: ...dy 1 6 259 359 Strain Relief 1 7 259 330 Torch Replacement Leads 25 ft 1 Part No Item No Description 4 See 7 7 for additional consumable parts 3 2 1 Ref 264 954 A 5 7 6 Figure 7 8 Torch XT40M To maint...

Страница 36: ...ip 1 7 249 931 30 40 Amp Swirl Ring 1 8 249 926 30 40 Amp Electrode 1 9 249 969 O Ring 1 Part No Item No Description See 7 7 for additional consumable parts Ref 264 954 A 1 2 3 4 5 6 7 8 9 Figure 7 9...

Страница 37: ...cement 20 ft 1 249 954 Torch Replacement 50 ft 1 See Figure 7 11 for additional consumable parts 1 1 2 3 4 5 Item No Part No Description Ref 256 001 A Figure 7 10 Torch XT60 265 172 A For extended tip...

Страница 38: ...249 956 Torch Machine Long Body Replacement 50 ft 1 257 464 Torch Machine Short Body Replacement 25 ft 1 263 952 Torch Machine Short Body Replacement 50 ft 1 Part No Item No Description 5 See 7 11 for...

Страница 39: ...Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work station table tops and welding curtains or parts that fail due to normal wear Ex...

Страница 40: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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