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OM-2254 Page 2

Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.

FUMES AND GASES can be hazardous.

Keep your head out of the fumes. Do not breathe the fumes.

If inside, ventilate the area and/or use local forced ventilation at the
arc to remove welding fumes and gases. The recommended way
to determine adequate ventilation is to sample for the composition
and quantity of fumes and gases to which personnel are exposed.

If ventilation is poor, wear an approved air-supplied respirator.

Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.

Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained watch-
person nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breath-
ing air is safe.

Do not weld in locations near degreasing, cleaning, or spraying op-
erations. The heat and rays of the arc can react with vapors to form
highly toxic and irritating gases.

Do not weld on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and while wearing an air-supplied
respirator. The coatings and any metals containing these elements
can give off toxic fumes if welded.

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

Wear an approved welding helmet fitted with a proper shade of
filter lenses to protect your face and eyes from arc rays and
sparks when welding or watching (see ANSI Z49.1 and Z87.1
listed in Safety Standards).

Wear approved safety glasses with side shields under your
helmet.

Use protective screens or barriers to protect others from flash,
glare and sparks; warn others not to watch the arc.

Wear body protection made from durable, flame−resistant mate-
rial (leather, heavy cotton, wool). Body protection includes
oil-free  clothing such as leather gloves, heavy shirt, cuffless
trousers, high shoes, and a cap.

ARC RAYS can burn eyes and skin.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.

WELDING can cause fire or explosion.

Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.

Do not weld where flying sparks can strike flammable material.

Protect yourself and others from flying sparks and hot metal.

Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.

Watch for fire, and keep a fire extinguisher nearby.

Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.

Do not weld on containers that have held combustibles, or on
closed containers such as tanks, drums, or pipes unless they are
properly prepared according to AWS F4.1 and AWS A6.0 (see
Safety Standards).

Do not weld where the atmosphere can contain flammable dust,
gas, or liquid vapors (such as gasoline).

Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock, sparks, and fire
hazards.

Do not use welder to thaw frozen pipes.

Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.

Wear body protection made from durable, flame−resistant material
(leather, heavy cotton, wool). Body protection includes oil-free
clothing such as leather gloves, heavy shirt, cuffless trousers, high
shoes, and a cap.

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.

After completion of work, inspect area to ensure it is free of sparks,
glowing embers, and flames.

Use only correct fuses or circuit breakers. Do not oversize or by-
pass them.

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B
for hot work and have a fire watcher and extinguisher nearby.

Read and understand the Safety Data Sheets (SDSs) and the
manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.

FLYING METAL or DIRT can injure eyes.

Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.

Wear approved safety glasses with side
shields even under your welding helmet.

 BUILDUP OF GAS can injure or kill.

Shut off compressed gas supply when not in use.

Always ventilate confined spaces or use
approved air-supplied respirator.

ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.

Wearers of Pacemakers and other Implanted
Medical Devices should keep away.

Implanted Medical Device wearers should consult their doctor
and the device manufacturer before going near arc welding,  spot
welding, gouging, plasma arc cutting, or induction heating
operations.

Noise from some processes or equipment can
damage hearing.

Wear approved ear protection if noise lev-
el is high.

NOISE can damage hearing.

Compressed gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, physical damage, slag, open flames, sparks, and arcs.

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

Keep cylinders away from any welding or other electrical circuits.

Never drape a welding torch over a gas cylinder.

Never allow a welding electrode to touch any cylinder.

Never weld on a pressurized cylinder − explosion will result.

Use only correct compressed gas cylinders, regulators, hoses,
and fittings designed for the specific application; maintain them
and associated parts in good condition.

Turn face away from valve outlet when opening cylinder valve. Do
not stand in front of or behind the regulator when opening the valve.

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

Use the right equipment, correct procedures, and sufficient num-
ber of persons to lift and move cylinders.

Read and follow instructions on compressed gas cylinders,
associated equipment, and Compressed Gas Association (CGA)
publication P-1 listed in Safety Standards.

Содержание XMT350 CC/CV Auto-Line CE

Страница 1: ...Power Source XMT 350 CC CV OM 2254 219485AH 2017 03 Processes Description Multiprocess Welding File MULTIPROCESS Auto Line CE For product information Owner s Manual translations and more visit www Mil...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...cations 12 4 5 Duty Cycle And Overheating 14 4 6 Volt Ampere Curves 15 SECTION 5 INSTALLATION 16 5 1 Selecting A Location 16 5 2 Selecting Cable Sizes 17 5 3 Weld Output Terminals 17 5 4 Remote 14 Rec...

Страница 4: ...SMAW CAC A Process 38 9 4 Optional Low Open Circuit Voltage OCV Welding Modes 39 9 5 Alternate Configuration Functions 39 SECTION 10 MAINTENANCE TROUBLESHOOTING 40 10 1 Routine Maintenance 40 10 2 Bl...

Страница 5: ...W AUX POWER CE 907161012 Council Directives 2014 35 EU Low voltage 2014 30 EU Electromagnetic compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electron...

Страница 6: ...changed Data is based on multiple settings programs only valid until setting options welding programs are changed Occupational exposure is below the Exposure Limit Values ELVs YES NO for health effect...

Страница 7: ...ch as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a...

Страница 8: ...erly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline Connect work cable to the work a...

Страница 9: ...an injure Keep away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place Have only qualified persons remove doors panels covers or guards for maintenance...

Страница 10: ...A Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...

Страница 11: ...es lectriques dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch...

Страница 12: ...s et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou un incendie Avant de commencer le soudage v rifier et...

Страница 13: ...appareil Tenir l quipement c bles et cordons distance des v hicules mobiles lors de toute op ration en hauteur Suivre les consignes du Manuel des applications pour l quation de levage NIOSH r vis e Pu...

Страница 14: ...rical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA P...

Страница 15: ...stributor for further information Safe37 2012 05 Wear dry insulating gloves Do not touch electrode with bare hand Do not wear wet or damaged gloves Safe2 2012 05 Protect yourself from electric shock b...

Страница 16: ...ing unit Safe28 2012 05 After taking proper precautions as shown connect power to unit Safe29 2012 05 Do not use one handle to lift or support unit Safe31 2012 05 EnvironmentalProtection Use Period Ch...

Страница 17: ...Panel Alternating Current AC V Voltage On Voltage Input Protective Earth Ground Line Connection Three Phase Static Frequency Converter Transformer Rectifier X Duty Cycle Percent Three Phase Lift Arc O...

Страница 18: ...in CC Mode Max Open Circuit Voltage RMS Amps Input at Rated Load Output 50 60 Hz 3 Phase at NEMA Load Volt ages and Class I Rating KVA KW 230 V 380 V 400 V 460 V 3 Phase 350 A at 34 VDC 60 Duty Cycle...

Страница 19: ...tion with the distribution network operator if necessary that the system impedance complies with the impedance restrictions ce emc 1 2014 07 D China EEP Hazardous Substance Information China EEP Hazar...

Страница 20: ...unit overheats output stops a Help message is displayed and cooling fan runs Wait fifteen min utes for unit to cool Reduce amper age or voltage or duty cycle before welding NOTICE Exceeding duty cycle...

Страница 21: ...mum voltage and amper age output capabilities of welding power source Curves of other set tings fall between curves shown 0 10 20 30 40 50 60 70 80 90 100 0 100 200 300 400 500 50 75 100 25 0 AMPERAGE...

Страница 22: ...or CEC Section 20 1 Lifting Forks Extend forks beyond opposite side of unit 2 Lifting Handles Use handles to lift unit 3 Hand Cart Use cart or similar device to move unit 4 Line Disconnect Device Loca...

Страница 23: ...2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x3 0 2x95 350 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x3 0 2x95 2x4 0 2x120 400 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x4 0 2x120...

Страница 24: ...E 0 to 10 volts DC input command signal from remote control M CC CV select A V AMPERAGE VOLTAGE F Current feedback 1 volt DC per 100 weld am peres H Voltage feedback 1 volt DC per 10 weld volts GND G...

Страница 25: ...regulator flowmeter to Gas In fitting Connect hose coupler to torch Connect one end of gas hose to hose coupler Connect remaining end of gas hose to Gas Out fitting Operation The gas solenoid control...

Страница 26: ...21 630 11 and 630 12 50 60 Hz Three Phase Input Voltage V 230 380 400 460 Rated Maximum Supply Current I1max A 46 5 27 6 26 3 22 6 Maximum Effective Supply Current I1eff A 28 2 16 9 16 0 13 7 Max Rec...

Страница 27: ...A complete Parts List is available at www MillerWelds com OM 2254 Page 21 Notes...

Страница 28: ...arts List is available at www MillerWelds com OM 2254 Page 22 5 8 Connecting 3 Phase Input Power Input2 2012 05 Ref 803 766 C Ref 802 136 A Ref 803 879 B Tools Needed 1 GND PE Earth Ground L1 2 1 L2 L...

Страница 29: ...without removing cover to relink the power source See rating label on unit and check input volt age available at site For Three Phase Operation 1 Input Power Cord 2 Disconnect Device switch shown in t...

Страница 30: ...Stick or CC mode is selected on mode switch When set towards minimum short circuit amperage at low arc voltage is the same as normal welding amperage When set towards maximum short circuit amperage is...

Страница 31: ...Amps Panel Amps Lift Arc TIG GTAW Electrode Hot Amps Panel Amps TIG GTAW Remote 14 Amps Panel Amps MIG GMAW Remote 14 Volts Volts Pulsed MIG GMAW P Remote 14 N A Arc Length 0 100 CC SMAW CAC A Remote...

Страница 32: ...s 264 339 A Turn off power before making con nections 1 Foot Control 2 Positive Weld Output Terminal 3 Remote 14 Receptacle Connect desired remote control to Remote 14 receptacle if required 4 Gas In...

Страница 33: ...o SCRATCH START TIG position as shown The open circuit voltage is shown in the Left Display Preset amperage is shown in the Right Display Operation The Adjust Control is used to set desired preset amp...

Страница 34: ...set desired preset amperage A remote control is required to turn on the weld output To start welding momentarily depress out put switch Touch tungsten electrode to workpiece at weld start point Slowly...

Страница 35: ...to TIG position as shown The preset amperage is shown in the Right Display Operation The Adjust Control is used to set desired preset amperage A remote control is required to turn on the weld output I...

Страница 36: ...ons 1 Remote 14 Receptacle 2 Positive Weld Output Terminal 3 Negative Weld Output Terminal 4 Ground Cable to Workpiece 5 Workpiece 6 Gun 7 Wire Feeder 8 Gas Hose 9 Gas Cylinder Use of shielding gas is...

Страница 37: ...is shown in the Left Dis play Operation The Adjust Control is used to set desired preset voltage The preset voltage can be adjusted re motely at the wire feeder if the feeder has a voltage control Th...

Страница 38: ...e Weld Output Terminal 4 Negative Weld Output Terminal 5 Ground Cable to Workpiece 6 Workpiece 7 Gun 8 Wire Feeder 9 Gas Hose 10 Gas Cylinder Use of shielding gas is dependant on Wire Type The connect...

Страница 39: ...elding mode 1 Mode Switch 2 Left Display 3 Right Display 4 Adjust Control Setup For typical system connections refer to Section 8 3 Rotate Mode Switch to PULSED MIG posi tion as shown Left and Right D...

Страница 40: ...rminal 2 Negative Weld Output Terminal 3 Ground Cable to Workpiece 4 Workpiece 5 Voltage Sensing Clamp 6 Gun 7 Gun Trigger Receptacle 8 Wire Feeder 9 Gas Hose 10 Gas Cylinder Use of shielding gas is d...

Страница 41: ...itch to V SENSE FEEDER position as shown The Left Display toggles between open cir cuit voltage and preset voltage Operation The Adjust Control is used to set desired preset voltage The Left Display t...

Страница 42: ...349 A Turn off power before making con nections 1 Electrode Holder Carbon Arc For CAC A process connect carbon arc cutting torch to to positive weld output ter minal 2 Electrode Holder 3 Positive Wel...

Страница 43: ...ion 3 is se lected remote control preset will be displayed in the amperage window See section 9 5 for more information regarding Alternate Configuration Functionality Adaptive Hot Start automatically...

Страница 44: ...are ac tive remote controls will be ignored and amperagewill operate in panel only control See section 9 5 for more information re garding Alternate Configurations Adaptive Hot Start automatically inc...

Страница 45: ...s remote operation When configuration 2 is selected Stick mode operates in Panel Only control meaning any remote control that is plugged into the remote 14 control will be ignored and have no effect o...

Страница 46: ...ning Check Change Clean Replace Every 3 Months Replace Damaged Or Unreadable Labels Replace Cracked Torch Body Repair Or Replace Cracked Cables Repair Or Replace Cracked Cables And Cords Every 6 Month...

Страница 47: ...heated The unit has shut down to allow the fan to cool it see Section 4 5 Operation will continue when the unit has cooled Help 6 Display Indicates operation at maximum input cur rent The unit has a m...

Страница 48: ...No weld output meter display On Input voltage outside acceptable range of variation see Sections 5 7 5 8 Check repair or replace remote control Unit overheated Allow unit to cool with fan On see Secti...

Страница 49: ...A complete Parts List is available at www MillerWelds com OM 2254 Page 43 Notes...

Страница 50: ...OM 2254 Page 44 SECTION 11 ELECTRICAL DIAGRAM Figure 11 1 Circuit Diagram...

Страница 51: ...OM 2254 Page 45 271 739 A...

Страница 52: ...Notes...

Страница 53: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 54: ...Notes...

Страница 55: ...Guns Subarc SAW Torches and External Cladding Heads Remote Controls and RFCS RJ45 Replacement Parts No labor Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable co...

Страница 56: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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