Miller XMT350 CC/CV Auto-Line CE Скачать руководство пользователя страница 7

OM-2254 Page 1

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

som 2015−09

7

Protect yourself and others from injury —

 

read, follow, and save these important safety precautions and operating instructions.

1-1.

Symbol Usage

DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.

Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or ex-
plained in the text.

NOTICE − Indicates statements not related to personal injury.

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-
bols and related instructions below for necessary actions to avoid the
hazards.

1-2.

Arc Welding Hazards

The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-5. Read and
follow all Safety Standards.

Only qualified persons should install, operate, maintain, and
repair this unit.

During operation, keep everybody, especially children, away.

Touching live electrical parts can cause fatal shocks
or  severe burns. The electrode and work circuit is
electrically live whenever the output is on. The input
power circuit and machine internal circuits are also
live when power is on. In semiautomatic or automatic
wire welding, the wire, wire reel, drive roll housing,
and all metal parts touching the welding wire are
electrically live. Incorrectly installed or improperly
grounded equipment is a hazard.

Do not touch live electrical parts.

ELECTRIC SHOCK can kill.

Wear dry, hole-free insulating gloves and body protection.

Insulate yourself from work and ground using dry insulating mats
or covers big enough to prevent any physical contact with the work
or ground.

Do not use AC output in damp areas, if movement is confined, or if
there is a danger of falling.

Use AC output ONLY if required for the welding process.

If AC output is required, use remote output control if present on
unit.

Additional safety precautions are required when any of the follow-
ing electrically hazardous conditions are present: in damp
locations or while wearing wet clothing; on metal structures such
as floors, gratings, or scaffolds; when in cramped positions such
as sitting, kneeling, or lying; or when there is a high risk of unavoid-
able or accidental contact with the workpiece or ground. For these
conditions, use the following equipment in order presented: 1) a
semiautomatic DC constant voltage (wire) welder, 2) a DC manual
(stick) welder, or 3) an AC welder with reduced open-circuit volt-
age. In most situations, use of a DC, constant voltage wire welder
is recommended. And, do not work alone!

Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).

Properly install, ground, and operate this equipment according to
its Owner’s Manual and national, state, and local codes.

Always verify the supply ground − check and be sure that input
power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.

When making input connections, attach proper grounding conduc-
tor first − double-check connections.

Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.

Frequently inspect input power cord and ground conductor for
damage or bare wiring – replace immediately if damaged – bare
wiring can kill.

Turn off all equipment when not in use.

Do not use worn, damaged, undersized, or repaired cables.

Do not drape cables over your body.

If earth grounding of the workpiece is required, ground it directly
with a separate cable.

Do not touch electrode if you are in contact with the work, ground,
or another electrode from a different machine.

Do not touch electrode holders connected to two welding ma-
chines at the same time since double open-circuit voltage will be
present.

Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.

Wear a safety harness if working above floor level.

Keep all panels and covers securely in place.

Clamp work cable with good metal-to-metal contact to workpiece
or worktable as near the weld as practical.

Insulate work clamp when not connected to workpiece to prevent
contact with any metal object.

Do not connect more than one electrode or work cable to any
single weld output terminal. Disconnect cable for process not in
use.

Use GFCI protection when operating auxiliary equipment in damp
or wet locations.

SIGNIFICANT DC VOLTAGE exists in inverter weld-
ing power sources AFTER removal of input power.

Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section
before touching any parts.

HOT PARTS can burn.

Do not touch hot parts bare handed.

Allow cooling period before working on
equipment.

To handle hot parts, use proper tools and/or wear heavy, insu-
lated welding gloves and clothing to prevent burns.

Содержание XMT350 CC/CV Auto-Line CE

Страница 1: ...Power Source XMT 350 CC CV OM 2254 219485AH 2017 03 Processes Description Multiprocess Welding File MULTIPROCESS Auto Line CE For product information Owner s Manual translations and more visit www Mil...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...cations 12 4 5 Duty Cycle And Overheating 14 4 6 Volt Ampere Curves 15 SECTION 5 INSTALLATION 16 5 1 Selecting A Location 16 5 2 Selecting Cable Sizes 17 5 3 Weld Output Terminals 17 5 4 Remote 14 Rec...

Страница 4: ...SMAW CAC A Process 38 9 4 Optional Low Open Circuit Voltage OCV Welding Modes 39 9 5 Alternate Configuration Functions 39 SECTION 10 MAINTENANCE TROUBLESHOOTING 40 10 1 Routine Maintenance 40 10 2 Bl...

Страница 5: ...W AUX POWER CE 907161012 Council Directives 2014 35 EU Low voltage 2014 30 EU Electromagnetic compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electron...

Страница 6: ...changed Data is based on multiple settings programs only valid until setting options welding programs are changed Occupational exposure is below the Exposure Limit Values ELVs YES NO for health effect...

Страница 7: ...ch as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a...

Страница 8: ...erly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline Connect work cable to the work a...

Страница 9: ...an injure Keep away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place Have only qualified persons remove doors panels covers or guards for maintenance...

Страница 10: ...A Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...

Страница 11: ...es lectriques dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch...

Страница 12: ...s et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou un incendie Avant de commencer le soudage v rifier et...

Страница 13: ...appareil Tenir l quipement c bles et cordons distance des v hicules mobiles lors de toute op ration en hauteur Suivre les consignes du Manuel des applications pour l quation de levage NIOSH r vis e Pu...

Страница 14: ...rical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA P...

Страница 15: ...stributor for further information Safe37 2012 05 Wear dry insulating gloves Do not touch electrode with bare hand Do not wear wet or damaged gloves Safe2 2012 05 Protect yourself from electric shock b...

Страница 16: ...ing unit Safe28 2012 05 After taking proper precautions as shown connect power to unit Safe29 2012 05 Do not use one handle to lift or support unit Safe31 2012 05 EnvironmentalProtection Use Period Ch...

Страница 17: ...Panel Alternating Current AC V Voltage On Voltage Input Protective Earth Ground Line Connection Three Phase Static Frequency Converter Transformer Rectifier X Duty Cycle Percent Three Phase Lift Arc O...

Страница 18: ...in CC Mode Max Open Circuit Voltage RMS Amps Input at Rated Load Output 50 60 Hz 3 Phase at NEMA Load Volt ages and Class I Rating KVA KW 230 V 380 V 400 V 460 V 3 Phase 350 A at 34 VDC 60 Duty Cycle...

Страница 19: ...tion with the distribution network operator if necessary that the system impedance complies with the impedance restrictions ce emc 1 2014 07 D China EEP Hazardous Substance Information China EEP Hazar...

Страница 20: ...unit overheats output stops a Help message is displayed and cooling fan runs Wait fifteen min utes for unit to cool Reduce amper age or voltage or duty cycle before welding NOTICE Exceeding duty cycle...

Страница 21: ...mum voltage and amper age output capabilities of welding power source Curves of other set tings fall between curves shown 0 10 20 30 40 50 60 70 80 90 100 0 100 200 300 400 500 50 75 100 25 0 AMPERAGE...

Страница 22: ...or CEC Section 20 1 Lifting Forks Extend forks beyond opposite side of unit 2 Lifting Handles Use handles to lift unit 3 Hand Cart Use cart or similar device to move unit 4 Line Disconnect Device Loca...

Страница 23: ...2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x3 0 2x95 350 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x3 0 2x95 2x4 0 2x120 400 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x4 0 2x120...

Страница 24: ...E 0 to 10 volts DC input command signal from remote control M CC CV select A V AMPERAGE VOLTAGE F Current feedback 1 volt DC per 100 weld am peres H Voltage feedback 1 volt DC per 10 weld volts GND G...

Страница 25: ...regulator flowmeter to Gas In fitting Connect hose coupler to torch Connect one end of gas hose to hose coupler Connect remaining end of gas hose to Gas Out fitting Operation The gas solenoid control...

Страница 26: ...21 630 11 and 630 12 50 60 Hz Three Phase Input Voltage V 230 380 400 460 Rated Maximum Supply Current I1max A 46 5 27 6 26 3 22 6 Maximum Effective Supply Current I1eff A 28 2 16 9 16 0 13 7 Max Rec...

Страница 27: ...A complete Parts List is available at www MillerWelds com OM 2254 Page 21 Notes...

Страница 28: ...arts List is available at www MillerWelds com OM 2254 Page 22 5 8 Connecting 3 Phase Input Power Input2 2012 05 Ref 803 766 C Ref 802 136 A Ref 803 879 B Tools Needed 1 GND PE Earth Ground L1 2 1 L2 L...

Страница 29: ...without removing cover to relink the power source See rating label on unit and check input volt age available at site For Three Phase Operation 1 Input Power Cord 2 Disconnect Device switch shown in t...

Страница 30: ...Stick or CC mode is selected on mode switch When set towards minimum short circuit amperage at low arc voltage is the same as normal welding amperage When set towards maximum short circuit amperage is...

Страница 31: ...Amps Panel Amps Lift Arc TIG GTAW Electrode Hot Amps Panel Amps TIG GTAW Remote 14 Amps Panel Amps MIG GMAW Remote 14 Volts Volts Pulsed MIG GMAW P Remote 14 N A Arc Length 0 100 CC SMAW CAC A Remote...

Страница 32: ...s 264 339 A Turn off power before making con nections 1 Foot Control 2 Positive Weld Output Terminal 3 Remote 14 Receptacle Connect desired remote control to Remote 14 receptacle if required 4 Gas In...

Страница 33: ...o SCRATCH START TIG position as shown The open circuit voltage is shown in the Left Display Preset amperage is shown in the Right Display Operation The Adjust Control is used to set desired preset amp...

Страница 34: ...set desired preset amperage A remote control is required to turn on the weld output To start welding momentarily depress out put switch Touch tungsten electrode to workpiece at weld start point Slowly...

Страница 35: ...to TIG position as shown The preset amperage is shown in the Right Display Operation The Adjust Control is used to set desired preset amperage A remote control is required to turn on the weld output I...

Страница 36: ...ons 1 Remote 14 Receptacle 2 Positive Weld Output Terminal 3 Negative Weld Output Terminal 4 Ground Cable to Workpiece 5 Workpiece 6 Gun 7 Wire Feeder 8 Gas Hose 9 Gas Cylinder Use of shielding gas is...

Страница 37: ...is shown in the Left Dis play Operation The Adjust Control is used to set desired preset voltage The preset voltage can be adjusted re motely at the wire feeder if the feeder has a voltage control Th...

Страница 38: ...e Weld Output Terminal 4 Negative Weld Output Terminal 5 Ground Cable to Workpiece 6 Workpiece 7 Gun 8 Wire Feeder 9 Gas Hose 10 Gas Cylinder Use of shielding gas is dependant on Wire Type The connect...

Страница 39: ...elding mode 1 Mode Switch 2 Left Display 3 Right Display 4 Adjust Control Setup For typical system connections refer to Section 8 3 Rotate Mode Switch to PULSED MIG posi tion as shown Left and Right D...

Страница 40: ...rminal 2 Negative Weld Output Terminal 3 Ground Cable to Workpiece 4 Workpiece 5 Voltage Sensing Clamp 6 Gun 7 Gun Trigger Receptacle 8 Wire Feeder 9 Gas Hose 10 Gas Cylinder Use of shielding gas is d...

Страница 41: ...itch to V SENSE FEEDER position as shown The Left Display toggles between open cir cuit voltage and preset voltage Operation The Adjust Control is used to set desired preset voltage The Left Display t...

Страница 42: ...349 A Turn off power before making con nections 1 Electrode Holder Carbon Arc For CAC A process connect carbon arc cutting torch to to positive weld output ter minal 2 Electrode Holder 3 Positive Wel...

Страница 43: ...ion 3 is se lected remote control preset will be displayed in the amperage window See section 9 5 for more information regarding Alternate Configuration Functionality Adaptive Hot Start automatically...

Страница 44: ...are ac tive remote controls will be ignored and amperagewill operate in panel only control See section 9 5 for more information re garding Alternate Configurations Adaptive Hot Start automatically inc...

Страница 45: ...s remote operation When configuration 2 is selected Stick mode operates in Panel Only control meaning any remote control that is plugged into the remote 14 control will be ignored and have no effect o...

Страница 46: ...ning Check Change Clean Replace Every 3 Months Replace Damaged Or Unreadable Labels Replace Cracked Torch Body Repair Or Replace Cracked Cables Repair Or Replace Cracked Cables And Cords Every 6 Month...

Страница 47: ...heated The unit has shut down to allow the fan to cool it see Section 4 5 Operation will continue when the unit has cooled Help 6 Display Indicates operation at maximum input cur rent The unit has a m...

Страница 48: ...No weld output meter display On Input voltage outside acceptable range of variation see Sections 5 7 5 8 Check repair or replace remote control Unit overheated Allow unit to cool with fan On see Secti...

Страница 49: ...A complete Parts List is available at www MillerWelds com OM 2254 Page 43 Notes...

Страница 50: ...OM 2254 Page 44 SECTION 11 ELECTRICAL DIAGRAM Figure 11 1 Circuit Diagram...

Страница 51: ...OM 2254 Page 45 271 739 A...

Страница 52: ...Notes...

Страница 53: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 54: ...Notes...

Страница 55: ...Guns Subarc SAW Torches and External Cladding Heads Remote Controls and RFCS RJ45 Replacement Parts No labor Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable co...

Страница 56: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

Отзывы: