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OM-169 510 Page 2

IMPORTANT:  

When installing or operating plasma arc

welding equipment, refer to the Plasma Welding Con-
sole Owner’s Manual and Welding Torch Owner’s
Manual for specific precautionary information that ap-
plies to this equipment.

3-1.

FIELD INSTALLATION INSTRUCTIONS FOR
PAW INTERFACE PANEL TO COMPUTER IN-
TERFACE (Figure 3-1 And Figure 3-2)

WARNING:  ELECTRIC SHOCK can kill.

Do not touch live electrical parts.

Shut down robot and welding power source,
and disconnect input power employing lock-
out/tagging procedures before beginning
this installation.

Lockout/tagging procedures consist of pad-
locking line disconnect switch in open position,
removing fuses from fuse box, or shutting off
and red-tagging circuit breaker or other discon-
necting device.

CAUTION:  ELECTROSTATIC DISCHARGE
(ESD) can damage circuit boards.

Put on properly grounded wrist strap BE-
FORE handling circuit boards.

Perform work only at a static-safe work area.

INCORRECT INSTALLATION or misaligned
plugs can damage circuit board.

Be sure that plugs are properly installed and
aligned.

EXCESSIVE PRESSURE can break circuit
board.

Use only minimal pressure and gentle move-
ment when disconnecting or connecting
board plugs and removing or installing board.

IMPORTANT:  

All directions, such as left or right, are

with respect to the operator facing the Computer Inter-
face front panel. Retain all hardware removed during
this procedure for reinstallation unless specifically told
otherwise.

1.

Remove Computer Interface top cover and left
side panel.

2.

Remove side panel from PAW Interface panel.

3.

Install PAW Interface frame onto left side panel of
Computer Interface with sheet metal screws re-
moved in Step 1 (see Figure 3-1).

4.

Make the following internal connections to the
Computer Interface (see Figure 3-2).

  a. Remove jumper link between terminals B and C

on terminal strip 2T.

 b. Connect lead 26 from the Interface panel to ter-

minal B on terminal strip 2T.

 c. Connect lead 60 from the  Interface panel to top

mounting screw on filter FL1.

 d. Connect green lead from the Interface panel to

the ground stud located directly above terminal
strip 2T.

IMPORTANT:  

Remove the outside star washer from the

ground stud to make room for the green lead terminal.

 e. Remove plug PLG3 from receptacle RC1 on In-

terface Board PC4.

 f.

Connect plug PLG10 from the PAW Interface
panel to Interface Board PC4 receptacle RC1
where plug PLG3 was removed in Step 4e (plug
PLG3 is not connected for this application).

Ground Stud

Location

Motor Control

Board PC2

Terminal

Strip 2T

Filter FL1

Mounting Screw

Location

Interface

Board PC4

Voltage Control

Board PC1

PC4 Receptacle RC1

Location

Left Side View Of

Computer Interface

Ref. ST-139 887-C

PC4 Switch S1 Location

Figure 3-2. Computer Interface Internal Connections

Содержание Robot PAW Interface

Страница 1: ...Visit our website at www Miller Welds com Processes Description Plasma Arc PAW Welding OM 169 510 June 1995 Automatic Welding Robot PAW Interface...

Страница 2: ......

Страница 3: ...your doctor for complete information Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields NOTE mod10 1 4 93 TABLE OF CONTENTS SECTION 1 SAFETY PRECAUTIONS AND SIG...

Страница 4: ......

Страница 5: ...d and special instruc tions This safety alert symbol is used with the signal words WARNING and CAUTION to call atten tion to the safety statements WARNING statements identify procedures or practices w...

Страница 6: ...are with respect to the operator facing the Computer Inter face front panel Retain all hardware removed during this procedure for reinstallation unless specifically told otherwise 1 Remove Computer In...

Страница 7: ...ng Bracket Clamp Welding Gun Body Figure 3 3 MRH2 Shock Sensor Unit Assembly And Installation Shock Sensor Torch Mounting ST 800 778 Angle Bracket Bracket Torch Clamp L Bracket Insulating Block Angle...

Страница 8: ...rch and insu lator plate from robot arm 2 Install supplied insulator plate to robot arm with screws removed in Step 1 3 Assemble shock sensor mounting bracket and torch clamp as shown in Figure 3 3 4...

Страница 9: ...ions Rein stall the two lifting brackets only see robot Own er s Manual and Figure 3 10 2 If applicable remove the wire feed hub support from the robot refer to robot Owner s Manual for hub support lo...

Страница 10: ...Ro bot Control for installing high frequency filter see Figure 3 6 c Remove screws securing cover to high fre quency filter box and remove cover from box d Insert cord attached to box through opening...

Страница 11: ...securing straps on the outside of the protective casing so that the two leads with friction connectors are located near the shock sensor r Connect plug on end of cord to filter box recep tacle s Conne...

Страница 12: ...3 CN70 CN71 CN72 JP306 CN40 CN45 LED401 LED402 LED403 LED404 LED405 LED406 LED601 LED602 LED603 LED501 LED502 LED503 DSW1 SW1 F4 2A CN47 JP701 JP301 TB1 IN ESTOP ESTOP ESTOP SHOCK SHOCK L INCOM INCOM...

Страница 13: ...The torch cable is enclosed in a black protective case Secure torch in torch clamp using supplied shim Position torch handle so that there is approximately 4 in 96 mm between the bottom of the torch c...

Страница 14: ...rts Shut down robot and welding power source and disconnect input power employing lock out tagging procedures before inspecting or installing Lockout tagging procedures consist of padlock ing line dis...

Страница 15: ...t plug to receptacle 2 Connect plug on remaining end of cord from Re mote 14 receptacle to receptacle labeled Power Supply Control on rear of WC 100B console 3 Locate supplied cord with matching plug...

Страница 16: ...rns keep away from torch tip when pilot arc is present The pilot arc can be intermittent or continuous depending on the application ALWAYS point torch away from personnel and toward work when starting...

Страница 17: ...ble to recover posi tion in case of a robot crash Install universal J bar as follows a Remove 2 screws and cover plate from bottom of Axis 5 gear housing b Install universal J bar onto Axis 5 by align...

Страница 18: ...W process according to the following instructions 1 Turn on Robot Control input power by placing the power switch handle on the Robot Control cabinet door in the ON position and the following displays...

Страница 19: ...function T E A C H M O D E S E R V O O F F S Y S T E M S W I S E L E C T T Y P E O F P A R A M E T E R B Y F U N C T I O N K E Y T C H W E L D I O A U T O 4 Press the FUNCTION APPLICATION key for add...

Страница 20: ...re size selection P O W E R S O U R C E W I R E G M A W 0 3 5 0 4 5 0 6 2 S Y N E R G I C 0 3 5 0 4 5 0 6 2 G T A W 1 0 0 0 3 5 0 4 5 0 6 2 G T A W 3 0 0 0 3 5 0 4 5 0 6 2 U S E R R E G I S T E R D I...

Страница 21: ...E S E P A S Y N E R T I G R A T I N G C U R R E N T 2 0 0 A W F E E D E R R A T I N G 2 5 6 i P U S H R E C O R D A F T E R S E T T I N G A X I S M L 4 T E A C H S E R V O O F F 10 Use the INCREMENT o...

Страница 22: ...S P R E F D I S P R E F 1 5 0 A 1 5 V 5 0 i 2 0 V 2 1 5 0 A 4 5 V 1 0 2 i 4 0 V 3 2 0 0 A 6 0 V 1 5 3 i 6 0 V 4 2 5 0 A 7 5 V 2 0 5 i 8 0 V 5 3 0 0 A 1 0 0 V 2 5 6 i 1 0 0 V 13 Use the INCREMENT or DE...

Страница 23: ...G M A W 0 3 5 0 4 5 0 6 2 S Y N E R G I C 0 3 5 0 4 5 0 6 2 G T A W 1 0 0 0 3 5 0 4 5 0 6 2 G T A W 3 0 0 0 3 5 0 4 5 0 6 2 U S E R R E G I S T E R D I F Y S C _ E D I T A X I S M L 4 T E A C H S E R...

Страница 24: ...0 5 i 8 0 V 5 3 7 5 A 1 0 0 V 2 5 6 i 1 0 0 V 16 Press the RESET RESET key T E A C H M O D E S E R V O O F F S E N S O R A R S E L E C T T Y P E O F P A R A M E T E R B Y F U N C T I O N K E Y C S T...

Страница 25: ...OM 169 510 Page 21 SECTION 5 ELECTRICAL DIAGRAMS Figure 5 1 Circuit Diagram For Robot PAW System SC 169 456...

Страница 26: ...OM 169 510 Page 22 SB 169 458 Figure 5 2 Circuit Diagram For Robot PAW Interface Panel SB 169 459 A Figure 5 3 Wiring Diagram For Robot PAW Interface Panel...

Страница 27: ...OM 169 510 Page 23 SA 146 608 A Figure 5 4 Circuit Diagram For High Frequency Filter SA 146 609 B Figure 5 5 Wiring Diagram For High Frequency Filter...

Страница 28: ...wn in Figure 6 3 to minimize the possibility of interference Ref S 0753 1 Plasma Arc Torch 2 High Frequency Voltage Used inside torch to ionize gap between electrode and tip to help start the pilot ar...

Страница 29: ...0 ft 15 m 7 External Power Or Telephone Lines Locate high frequency source at least 50 ft 15 m away from power and phone lines 8 Metal Building Panel Bonding Methods Bolt or weld building panels toget...

Страница 30: ...bottom 1 139 454 PANEL rear 1 NAMEPLATE order by model and serial number 1 134 241 CABLE port No 18 2 c order by ft 35ft 146 212 CONNECTOR circ 10 pin plug 1 138 033 CONNECTOR circ clamp str rlf sz 18...

Страница 31: ...148 103 WRAPPER 1 139 040 BUSHING strain relief 231 394 ID x 733mtg hole 1 107 983 BLANK snap in nyl 500mtg hole 2 148 943 LIGHT BOX servo consisting of 1 134 171 CABLE shock sensor and lights consist...

Страница 32: ...Notes...

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