background image

OM-169 510 Page 12

 g. Yellow lead to terminal 14.

9.

Route cable from welding power source negative
(–) weld output receptacle through opening in
rear of WC 100B console. Route end of cable to
shunt, located where torch cable bus bar is con-
nected, and connect cable to shunt at end oppo-
site from bus bar.

10.

Route cable from welding power source positive
(+) weld output receptacle and connect end of
cable to workpiece.

11.

Reinstall WC 100B wrapper.

 a. Remove paint from around right front screw

hole on right side of wrapper,

 b. Connect ring terminal, located on end of lead

from shield sleeving, to wrapper using screw
that secures right front side of wrapper.

3-9.

COMPUTER INTERFACE – INPUT POWER
CONNECTIONS (Figure 3-1, Figure 3-10,
And Figure 3-11)

Connect plug on supplied input power cord to 14-pin in-
put power receptacle RC11 on the Computer Interface
front panel as follows: align keyway, insert plug, and ro-
tate threaded collar fully clockwise. Connect input pow-
er plug on other end of cord to a 115 volts ac external
supply.

3-10.

GAS SET/PILOT ARC START PUSH BUTTON

IMPORTANT:  

Thoroughly purge plasma torch gas line

before starting pilot arc.

This button starts shielding gas flow when the Run/Set
switch on the WC 100B welding panel is in the Set posi-
tion. When the switch is in Run position, pressing the
button starts shielding gas flow and 5 seconds later
plasma gas flows and the pilot arc ignites.

WARNING:  PLASMA ARC can cause injury.

Keep away from the torch tip.

Pilot arc can cause burns – keep away from
torch tip when pilot arc is present.

The pilot arc can be intermittent or continuous
depending on the application. ALWAYS point
torch away from personnel and toward work
when starting the pilot arc or leaving the pilot arc
on continuously.

To purge the plasma torch gas line, proceed as follows:

1.

Turn on input power to welding power source and
WC 100B console.

2.

Place Run/Set switch in the Set position.

3.

Press the Gas Set/Pilot Arc Start push button.

IMPORTANT:  

Gas flow and pilot arc stop when an

Emergency Stop button is pressed.

3-11.

REMOTE GAS SET/PILOT ARC START
SWITCH CONNECTIONS

WARNING:  ELECTRIC SHOCK can kill.

Do not touch live electrical parts.

Shut down robot and welding power source,
and disconnect input power employing lock-
out/tagging procedures before inspecting or
installing.

Lockout/tagging procedures consist of padlock-
ing line disconnect switch in open position, re-
moving fuses from fuse box, or shutting off and
red-tagging circuit breaker or other disconnect-
ing device.

To make remote Gas Set/Pilot Arc Start switch connec-
tions, proceed as follows:

1.

Remove side panel from PAW Interface panel.

2.

Route one end of a 2-conductor, customer-sup-
plied cord through strain relief on rear of PAW In-
terface panel.

3.

Installing terminal connectors for connecting to
terminal strip 6T onto leads at end of cord inside
PAW Interface panel. Install a normally open mo-
mentary contact switch to remaining end of cord.

4.

Connect leads to terminals 6TB and 6TD. Tighten
strain relief.

5.

Reinstall side panel onto PAW Interface panel.

IMPORTANT:  

The remote Gas Set/Pilot Arc Start

switch operates the same as the front panel push button
switch (see Section 3-10).

Содержание Robot PAW Interface

Страница 1: ...Visit our website at www Miller Welds com Processes Description Plasma Arc PAW Welding OM 169 510 June 1995 Automatic Welding Robot PAW Interface...

Страница 2: ......

Страница 3: ...your doctor for complete information Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields NOTE mod10 1 4 93 TABLE OF CONTENTS SECTION 1 SAFETY PRECAUTIONS AND SIG...

Страница 4: ......

Страница 5: ...d and special instruc tions This safety alert symbol is used with the signal words WARNING and CAUTION to call atten tion to the safety statements WARNING statements identify procedures or practices w...

Страница 6: ...are with respect to the operator facing the Computer Inter face front panel Retain all hardware removed during this procedure for reinstallation unless specifically told otherwise 1 Remove Computer In...

Страница 7: ...ng Bracket Clamp Welding Gun Body Figure 3 3 MRH2 Shock Sensor Unit Assembly And Installation Shock Sensor Torch Mounting ST 800 778 Angle Bracket Bracket Torch Clamp L Bracket Insulating Block Angle...

Страница 8: ...rch and insu lator plate from robot arm 2 Install supplied insulator plate to robot arm with screws removed in Step 1 3 Assemble shock sensor mounting bracket and torch clamp as shown in Figure 3 3 4...

Страница 9: ...ions Rein stall the two lifting brackets only see robot Own er s Manual and Figure 3 10 2 If applicable remove the wire feed hub support from the robot refer to robot Owner s Manual for hub support lo...

Страница 10: ...Ro bot Control for installing high frequency filter see Figure 3 6 c Remove screws securing cover to high fre quency filter box and remove cover from box d Insert cord attached to box through opening...

Страница 11: ...securing straps on the outside of the protective casing so that the two leads with friction connectors are located near the shock sensor r Connect plug on end of cord to filter box recep tacle s Conne...

Страница 12: ...3 CN70 CN71 CN72 JP306 CN40 CN45 LED401 LED402 LED403 LED404 LED405 LED406 LED601 LED602 LED603 LED501 LED502 LED503 DSW1 SW1 F4 2A CN47 JP701 JP301 TB1 IN ESTOP ESTOP ESTOP SHOCK SHOCK L INCOM INCOM...

Страница 13: ...The torch cable is enclosed in a black protective case Secure torch in torch clamp using supplied shim Position torch handle so that there is approximately 4 in 96 mm between the bottom of the torch c...

Страница 14: ...rts Shut down robot and welding power source and disconnect input power employing lock out tagging procedures before inspecting or installing Lockout tagging procedures consist of padlock ing line dis...

Страница 15: ...t plug to receptacle 2 Connect plug on remaining end of cord from Re mote 14 receptacle to receptacle labeled Power Supply Control on rear of WC 100B console 3 Locate supplied cord with matching plug...

Страница 16: ...rns keep away from torch tip when pilot arc is present The pilot arc can be intermittent or continuous depending on the application ALWAYS point torch away from personnel and toward work when starting...

Страница 17: ...ble to recover posi tion in case of a robot crash Install universal J bar as follows a Remove 2 screws and cover plate from bottom of Axis 5 gear housing b Install universal J bar onto Axis 5 by align...

Страница 18: ...W process according to the following instructions 1 Turn on Robot Control input power by placing the power switch handle on the Robot Control cabinet door in the ON position and the following displays...

Страница 19: ...function T E A C H M O D E S E R V O O F F S Y S T E M S W I S E L E C T T Y P E O F P A R A M E T E R B Y F U N C T I O N K E Y T C H W E L D I O A U T O 4 Press the FUNCTION APPLICATION key for add...

Страница 20: ...re size selection P O W E R S O U R C E W I R E G M A W 0 3 5 0 4 5 0 6 2 S Y N E R G I C 0 3 5 0 4 5 0 6 2 G T A W 1 0 0 0 3 5 0 4 5 0 6 2 G T A W 3 0 0 0 3 5 0 4 5 0 6 2 U S E R R E G I S T E R D I...

Страница 21: ...E S E P A S Y N E R T I G R A T I N G C U R R E N T 2 0 0 A W F E E D E R R A T I N G 2 5 6 i P U S H R E C O R D A F T E R S E T T I N G A X I S M L 4 T E A C H S E R V O O F F 10 Use the INCREMENT o...

Страница 22: ...S P R E F D I S P R E F 1 5 0 A 1 5 V 5 0 i 2 0 V 2 1 5 0 A 4 5 V 1 0 2 i 4 0 V 3 2 0 0 A 6 0 V 1 5 3 i 6 0 V 4 2 5 0 A 7 5 V 2 0 5 i 8 0 V 5 3 0 0 A 1 0 0 V 2 5 6 i 1 0 0 V 13 Use the INCREMENT or DE...

Страница 23: ...G M A W 0 3 5 0 4 5 0 6 2 S Y N E R G I C 0 3 5 0 4 5 0 6 2 G T A W 1 0 0 0 3 5 0 4 5 0 6 2 G T A W 3 0 0 0 3 5 0 4 5 0 6 2 U S E R R E G I S T E R D I F Y S C _ E D I T A X I S M L 4 T E A C H S E R...

Страница 24: ...0 5 i 8 0 V 5 3 7 5 A 1 0 0 V 2 5 6 i 1 0 0 V 16 Press the RESET RESET key T E A C H M O D E S E R V O O F F S E N S O R A R S E L E C T T Y P E O F P A R A M E T E R B Y F U N C T I O N K E Y C S T...

Страница 25: ...OM 169 510 Page 21 SECTION 5 ELECTRICAL DIAGRAMS Figure 5 1 Circuit Diagram For Robot PAW System SC 169 456...

Страница 26: ...OM 169 510 Page 22 SB 169 458 Figure 5 2 Circuit Diagram For Robot PAW Interface Panel SB 169 459 A Figure 5 3 Wiring Diagram For Robot PAW Interface Panel...

Страница 27: ...OM 169 510 Page 23 SA 146 608 A Figure 5 4 Circuit Diagram For High Frequency Filter SA 146 609 B Figure 5 5 Wiring Diagram For High Frequency Filter...

Страница 28: ...wn in Figure 6 3 to minimize the possibility of interference Ref S 0753 1 Plasma Arc Torch 2 High Frequency Voltage Used inside torch to ionize gap between electrode and tip to help start the pilot ar...

Страница 29: ...0 ft 15 m 7 External Power Or Telephone Lines Locate high frequency source at least 50 ft 15 m away from power and phone lines 8 Metal Building Panel Bonding Methods Bolt or weld building panels toget...

Страница 30: ...bottom 1 139 454 PANEL rear 1 NAMEPLATE order by model and serial number 1 134 241 CABLE port No 18 2 c order by ft 35ft 146 212 CONNECTOR circ 10 pin plug 1 138 033 CONNECTOR circ clamp str rlf sz 18...

Страница 31: ...148 103 WRAPPER 1 139 040 BUSHING strain relief 231 394 ID x 733mtg hole 1 107 983 BLANK snap in nyl 500mtg hole 2 148 943 LIGHT BOX servo consisting of 1 134 171 CABLE shock sensor and lights consist...

Страница 32: ...Notes...

Отзывы: