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OM-206 360 Page 1

SECTION 1 

 SAFETY PRECAUTIONS - READ BEFORE USING

som _3/05

Y

Warning: Protect yourself and others from injury — read and follow these precautions.

1-1. Symbol Usage

Means Warning! Watch Out! There are possible hazards

with this procedure! The possible hazards are shown in

the adjoining symbols.

Y

Marks a special safety message.

.

Means “Note”; not safety related.

This group of symbols means Warning! Watch Out! possible

ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.

Consult symbols and related instructions below for necessary actions

to avoid the hazards.

1-2. Arc Welding Hazards

Y

The symbols shown below are used throughout this manual to

call attention to and identify possible hazards. When you see

the symbol, watch out, and follow the related instructions to

avoid the hazard. The safety information given below is only

a summary of the more complete safety information found in

the Safety Standards listed in Section 1-5. Read and follow all

Safety Standards.

Y

Only qualified persons should install, operate, maintain, and

repair this unit.

Y

During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks

or  severe burns. The electrode and work circuit is

electrically live whenever the output is on. The input

power circuit and machine internal circuits are also

live when power is on. In semiautomatic or automatic wire welding, the

wire, wire reel, drive roll housing, and all metal parts touching the

welding wire are electrically live. Incorrectly installed or improperly

grounded equipment is a hazard.

D

Do not touch live electrical parts.

D

Wear dry, hole-free insulating gloves and body protection.

D

Insulate yourself from work and ground using dry insulating mats

or covers big enough to prevent any physical contact with the work

or ground.

D

Do not use AC output in damp areas, if movement is confined, or if

there is a danger of falling.

D

Use AC output ONLY if required for the welding process.

D

If AC output is required, use remote output control if present on

unit.

D

Additional safety precautions are required when any of the follow-

ing electrically hazardous conditions are present: in damp

locations or while wearing wet clothing; on metal structures such

as floors, gratings, or scaffolds; when in cramped positions such

as sitting, kneeling, or lying; or when there is a high risk of unavoid-

able or accidental contact with the workpiece or ground. For these

conditions, use the following equipment in order presented: 1) a

semiautomatic DC constant voltage (wire) welder, 2) a DC manual

(stick) welder, or 3) an AC welder with reduced open-circuit volt-

age. In most situations, use of a DC, constant voltage wire welder

is recommended. And, do not work alone!

D

Disconnect input power or stop engine before installing or

servicing this equipment. Lockout/tagout input power according to

OSHA 29 CFR 1910.147 (see Safety Standards).

D

Properly install and ground this equipment according to its

Owner’s Manual and national, state, and local codes.

D

Always verify the supply ground 

 check and be sure that input

power cord ground wire is properly connected to ground terminal in

disconnect box or that cord plug is connected to a properly

grounded receptacle outlet.

D

When making input connections, attach proper grounding conduc-

tor first 

 double-check connections.

D

Frequently inspect input power cord for damage or bare wiring 

replace cord immediately if damaged 

 bare wiring can kill.

D

Turn off all equipment when not in use.

D

Do not use worn, damaged, undersized, or poorly spliced cables.

D

Do not drape cables over your body.

D

If earth grounding of the workpiece is required, ground it directly

with a separate cable.

D

Do not touch electrode if you are in contact with the work, ground,

or another electrode from a different machine.

D

Do not touch electrode holders connected to two welding ma-

chines at the same time since double open-circuit voltage will be

present.

D

Use only well-maintained equipment. Repair or replace damaged

parts at once. Maintain unit according to manual.

D

Wear a safety harness if working above floor level.

D

Keep all panels and covers securely in place.

D

Clamp work cable with good metal-to-metal contact to workpiece

or worktable as near the weld as practical.

D

Insulate work clamp when not connected to workpiece to prevent

contact with any metal object.

D

Do not connect more than one electrode or work cable to any

single weld output terminal.

SIGNIFICANT DC VOLTAGE exists in inverter-type

welding power sources after removal of input

power.

D

Turn Off inverter, disconnect input power, and discharge input

capacitors according to instructions in Maintenance Section

before touching any parts.

Welding produces fumes and gases. Breathing

these fumes and gases can be hazardous to your

health.

FUMES AND GASES can be hazardous.

D

Keep your head out of the fumes. Do not breathe the fumes.

D

If inside, ventilate the area and/or use local forced ventilation at the

arc to remove welding fumes and gases.

D

If ventilation is poor, wear an approved air-supplied respirator.

D

Read and understand the Material Safety Data Sheets (MSDSs)

and the manufacturer’s instructions for metals, consumables,

coatings, cleaners, and degreasers.

D

Work in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Always have a trained watch-

person nearby. Welding fumes and gases can displace air and

lower the oxygen level causing injury or death. Be sure the breath-

ing air is safe.

D

Do not weld in locations near degreasing, cleaning, or spraying op-

erations. The heat and rays of the arc can react with vapors to form

highly toxic and irritating gases.

D

Do not weld on coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the weld

area, the area is well ventilated, and while wearing an air-supplied

respirator. The coatings and any metals containing these elements

can give off toxic fumes if welded.

Содержание INFINITY 35

Страница 1: ...INFINITY 35 45 Processes OM 206360 C 2006 07 Effective with serial number 217 769 www MillerWelds com Description MIG GMAW Welding Flux Cored FCAW OWNER S MANUAL...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...Rating Labels For CE Products 7 2 3 Symbols And Definitions 7 2 4 Duty Cycle And Overheating 8 2 5 Volt Ampere Curves 8 2 6 Weld Output Terminals And Selecting Cable Sizes 9 SECTION 3 INSTALLATION 10...

Страница 4: ...that this product INFINITY 35 45 conforms to the following Directives and Standards Directives Low Voltage 73 23 EEC Machinery Directives 89 392 EEC And their amendments 91 368 EEC 93 C 133 04 93 68 E...

Страница 5: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Страница 6: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Страница 7: ...es computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt...

Страница 8: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Страница 9: ...rks can cause explosion or fire 3 1 Keep flammables away from welding Do not weld near flammables 3 2 Welding sparks can cause fires Have a fire extinguisher nearby and have a watchperson ready to use...

Страница 10: ...4 Having a loop of extra length connect grounding conductor first 5 Connect line input conductors as shown on inside label double check all connections jumper link positions and input voltage before...

Страница 11: ...Definitions Some symbols are found only on CE products NOTE A Amperes Amperage Voltage Control Panel Gas Tungsten Arc Welding GTAW Shielded Metal Arc Welding SMAW Temperature Wire Feeder Arc Force DI...

Страница 12: ...r duty cycle before welding Y Exceeding duty cycle can damage unit and void warranty 100 Duty Cycle Overheating 0 15 A V OR Reduce Duty Cycle Minutes duty1 4 95 Ref SA 168 918 Continuous Welding 20 25...

Страница 13: ...Copper Length In Weld Circuit Not Exceeding 100 ft 30 m Or Less 150 ft 45 m 200 ft 60 m 250 ft 70 m 300 ft 90 m 350 ft 105 m 400 ft 120 m Welding Amperes 10 60 Duty Cycle 60 100 Duty Cycle 10 100 Duty...

Страница 14: ...N 3 1 Selecting A Location 1 Lifting Eye 2 Lifting Forks Use lifting eye or lifting forks to move unit If using lifting forks extend forks beyond opposite side of unit OR 1 2 Movement Position unit so...

Страница 15: ...ain to running gear 5 Cylinder valve Open valve slightly so gas flow blows dirt from valve Close valve 6 Regulator Flow gauge Install so face is vertical 7 Flow adjust 8 Gas supply line 9 Wire feeder...

Страница 16: ...1 3 5 Electrical Service Guide Infinity 35 Infinity 45 Input Voltage 230 400 230 400 Input amperes at rated output 36A 21A 52A 30A Fuse or circuit breaker rating max rec 36A 21A 51A 29A Input conduct...

Страница 17: ...reg ulations GND PE Connect first GND PE L1 L2 L3 115 VAC Single phase 50 Hz 10 A 3 7 Controls 1 115 a c Receptacle Located on the rear panel is a re ceptacle which provides power to the gas heater w...

Страница 18: ...ON OFF 4 Circuit breaker This circuit protects the auxiliary power 5 High inductance negative out put terminal Connect work lead here for stain less steel and spray arc conditions 6 Low inductance ne...

Страница 19: ...link position Clean and tighten all weld output connections Unit provides only maximum or minimum weld output Have Factory Authorized Service Agent check control board PC1 and hall device HD1 Erratic...

Страница 20: ...OM 206 360 Page 16 Notes...

Страница 21: ...30 Marrone Grigio 25 4 41 42 70 71 40 57 R PRI TP2 TP3 56 54 55 53 Cr1 380V 220V C1 S C2 C3 T TP5 TP4 CR1 in transf in rect TP6 49 48 41 Viola Giallo 6 1 2 4 5 3 14 7 13 6 4 11 5 12 2 9 3 10 1 8 6 3 2...

Страница 22: ...6 360 Page 18 SECTION 6 PARTS LIST 6 1 Main Assembly Infinity 35 45 32 36 23 17 33 30 31 1 40 41 13 35 39 38 37 44 42 13 34 14 45 4 5 6 7 8 9 11 12 16 18 19 24 46 15 10 3 26 47 27 21 22 48 28 29 20 25...

Страница 23: ...SR1 028018067 XK 2 1 18 SR1 028018063 XH 2 1 19 SR 2 028018062 XH 3 1 1 20 028038050 XK 5 1 20 028038049 XH 11 1 21 756069012 BO 0 0 6 1 1 22 556070011 HD 0 0 2 3 3 23 156006030 XH 0 0 6 1 1 26 230 40...

Страница 24: ...Notes...

Страница 25: ...Notes...

Страница 26: ...Notes...

Страница 27: ...shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured...

Страница 28: ...stal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and C...

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