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OM-206 360 Page 15

SECTION 4 

 MAINTENANCE AND TROUBLESHOOTING

4-1. Routine Maintenance

Y

Disconnect power before maintaining.

3 Months

Replace

unreadable

labels.

Clean and

tighten weld

terminals.

Repair or

replace

cracked weld

cable.

6 Months

Blow out or vacuum inside.

During heavy service, clean monthly.

OR

4-2. Troubleshooting

Trouble

Remedy

No weld output; unit completely

inoperative

Place line disconnect device in On position.

inoperative.

Check for open line fuse(s), and replace if open.
Check for proper input power connections.
Check for proper jumper link position.

No weld output; pilot light PL1 on.

Unit overheated. Allow unit to cool with fan On (see Section 2-4).
Check, repair, or replace remote control.
Check for open line fuse(s), and replace if open.

Limited weld output and low

open circuit voltage

Check for proper input power connections.

open-circuit voltage.

Check for proper jumper link position.
Clean and tighten all weld output connections.

Unit provides only maximum or

minimum weld output.

Have Factory Authorized Service Agent check control board PC1 and hall device HD1.

Erratic or improper weld output.

Use proper size and type of weld cable (see Section 2-6).
Clean and tighten all weld connections.
Check wire feeder installation according to Owner’s Manual.
Check position of Process selector switch (see Section 3-8).
Have Factory Authorized Service Agent check control board PC1 and hall device HD1.

No 115 volts ac output at duplex recep-

tacle, Remote 14 receptacle.

Reset circuit breaker CB1.

No 24 volts ac output at Remote 14 re-

ceptacle.

Reset circuit breaker CB1.

Fan not operating. Note: fan only runs

when cooling is necessary

Check for and remove anything blocking fan movement.

when cooling is necessary.

Have Factory Authorized Service Agent check fan motor.

Wandering arc; poor control of arc

direction.

Reduce gas flow rate.

Digital meter not working properly.

Have Factory Authorized Service Agent check control board PC1 and connections, and replace if

necessary.

Содержание INFINITY 35

Страница 1: ...INFINITY 35 45 Processes OM 206360 C 2006 07 Effective with serial number 217 769 www MillerWelds com Description MIG GMAW Welding Flux Cored FCAW OWNER S MANUAL...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...Rating Labels For CE Products 7 2 3 Symbols And Definitions 7 2 4 Duty Cycle And Overheating 8 2 5 Volt Ampere Curves 8 2 6 Weld Output Terminals And Selecting Cable Sizes 9 SECTION 3 INSTALLATION 10...

Страница 4: ...that this product INFINITY 35 45 conforms to the following Directives and Standards Directives Low Voltage 73 23 EEC Machinery Directives 89 392 EEC And their amendments 91 368 EEC 93 C 133 04 93 68 E...

Страница 5: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Страница 6: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Страница 7: ...es computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt...

Страница 8: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Страница 9: ...rks can cause explosion or fire 3 1 Keep flammables away from welding Do not weld near flammables 3 2 Welding sparks can cause fires Have a fire extinguisher nearby and have a watchperson ready to use...

Страница 10: ...4 Having a loop of extra length connect grounding conductor first 5 Connect line input conductors as shown on inside label double check all connections jumper link positions and input voltage before...

Страница 11: ...Definitions Some symbols are found only on CE products NOTE A Amperes Amperage Voltage Control Panel Gas Tungsten Arc Welding GTAW Shielded Metal Arc Welding SMAW Temperature Wire Feeder Arc Force DI...

Страница 12: ...r duty cycle before welding Y Exceeding duty cycle can damage unit and void warranty 100 Duty Cycle Overheating 0 15 A V OR Reduce Duty Cycle Minutes duty1 4 95 Ref SA 168 918 Continuous Welding 20 25...

Страница 13: ...Copper Length In Weld Circuit Not Exceeding 100 ft 30 m Or Less 150 ft 45 m 200 ft 60 m 250 ft 70 m 300 ft 90 m 350 ft 105 m 400 ft 120 m Welding Amperes 10 60 Duty Cycle 60 100 Duty Cycle 10 100 Duty...

Страница 14: ...N 3 1 Selecting A Location 1 Lifting Eye 2 Lifting Forks Use lifting eye or lifting forks to move unit If using lifting forks extend forks beyond opposite side of unit OR 1 2 Movement Position unit so...

Страница 15: ...ain to running gear 5 Cylinder valve Open valve slightly so gas flow blows dirt from valve Close valve 6 Regulator Flow gauge Install so face is vertical 7 Flow adjust 8 Gas supply line 9 Wire feeder...

Страница 16: ...1 3 5 Electrical Service Guide Infinity 35 Infinity 45 Input Voltage 230 400 230 400 Input amperes at rated output 36A 21A 52A 30A Fuse or circuit breaker rating max rec 36A 21A 51A 29A Input conduct...

Страница 17: ...reg ulations GND PE Connect first GND PE L1 L2 L3 115 VAC Single phase 50 Hz 10 A 3 7 Controls 1 115 a c Receptacle Located on the rear panel is a re ceptacle which provides power to the gas heater w...

Страница 18: ...ON OFF 4 Circuit breaker This circuit protects the auxiliary power 5 High inductance negative out put terminal Connect work lead here for stain less steel and spray arc conditions 6 Low inductance ne...

Страница 19: ...link position Clean and tighten all weld output connections Unit provides only maximum or minimum weld output Have Factory Authorized Service Agent check control board PC1 and hall device HD1 Erratic...

Страница 20: ...OM 206 360 Page 16 Notes...

Страница 21: ...30 Marrone Grigio 25 4 41 42 70 71 40 57 R PRI TP2 TP3 56 54 55 53 Cr1 380V 220V C1 S C2 C3 T TP5 TP4 CR1 in transf in rect TP6 49 48 41 Viola Giallo 6 1 2 4 5 3 14 7 13 6 4 11 5 12 2 9 3 10 1 8 6 3 2...

Страница 22: ...6 360 Page 18 SECTION 6 PARTS LIST 6 1 Main Assembly Infinity 35 45 32 36 23 17 33 30 31 1 40 41 13 35 39 38 37 44 42 13 34 14 45 4 5 6 7 8 9 11 12 16 18 19 24 46 15 10 3 26 47 27 21 22 48 28 29 20 25...

Страница 23: ...SR1 028018067 XK 2 1 18 SR1 028018063 XH 2 1 19 SR 2 028018062 XH 3 1 1 20 028038050 XK 5 1 20 028038049 XH 11 1 21 756069012 BO 0 0 6 1 1 22 556070011 HD 0 0 2 3 3 23 156006030 XH 0 0 6 1 1 26 230 40...

Страница 24: ...Notes...

Страница 25: ...Notes...

Страница 26: ...Notes...

Страница 27: ...shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured...

Страница 28: ...stal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and C...

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