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milan_warr 2015-01

Effective January 1, 2015

(Equipment with a serial number preface of MF or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY − Subject to the terms and conditions
below, ITW Welding Products Italy warrants to its original retail
purchaser that new Miller equipment sold after the effective date
of this limited warranty is free of defects in material and
workmanship at the time it is shipped by Miller. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to such
defects in material or workmanship. Miller must be notified in
writing within thirty (30) days of such defect or failure, at which
time Miller will provide instructions on the warranty claim
procedures to be followed. If notification is submitted as an
online warranty claim, the claim must include a detailed
description of the fault and the troubleshooting steps taken to
identify failed components and the cause of their failure.

Miller shall honor warranty claims on warranted equipment listed
below in the event of such a failure within the warranty time
periods. All warranty time periods start on the date the
equipment was delivered to the original retail purchaser or one
year after the equipment is shipped to a European distributor or
twelve months after the equipment is shipped to an International
distributor.

1.

5 Years Parts — 3 Years Labor

*

Original main power rectifiers only to include SCRs,
diodes, and discrete rectifier modules with
exclusion of STR, Si, STi, STH and MPi series.

2.

3 Years — Parts and Labor

*

Engine Driven Welding Generators
(NOTE: Engines are warranted separately by the
engine manufacturer.)

*

Inverter Power Sources (Unless Otherwise Stated)

*

Process Controllers

*

Semi-Automatic and Automatic Wire Feeders

*

Transformer/Rectifier Power Sources

3.

2 Years — Parts

*

Auto-Darkening Helmet Lenses (No Labor)

*

Migmatic 175

*

HF Units

4.

1 Year — Parts and Labor Unless Specified

*

Automatic Motion Devices

*

Field Options
(NOTE: Field options are covered under True
Blue

)

 

for the remaining warranty period of the

product they are installed in, or for a minimum of
one year — whichever is greater.)

*

Induction Heating Power Sources, Coolers, and
Electronic Controls/Recorders

*

Motor-Driven  Guns (w/exception of Spoolmate
Spoolguns)

*

Positioners and Controllers

*

Powered Air Purifying Respirator (PAPR) Blower
Unit (No Labor)

*

Racks

*

Running Gear and Trailers

*

Subarc Wire Drive Assemblies

*

Water Coolant Systems

*

Work Stations/Weld Tables (No Labor)

5.

6 Months — Parts

*

Batteries

6.

90 Days — Parts

*

Accessory (Kits)

*

Canvas Covers

*

Induction Heating Coils and Blankets

*

MIG Guns

*

Remote Controls

*

Replacement Parts (No Labor)

*

Spoolmate Spoolguns

*

Cables and Non-Electronic Controls

Miller’s True Blue

®

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, switches, slip
rings, relays or parts that fail due to normal wear.

2.

Items furnished by Miller, but manufactured by others, such
as engines or trade accessories. These items are covered
by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable and
necessary maintenance, or equipment which has been
used for operation outside of the specifications for the
equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods at
customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at ITW Welding Products
Group Europe or F.O.B. at a Miller authorized service facility as
determined by Miller. Therefore no compensation or
reimbursement for transportation costs of any kind will be
allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY
OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION
OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,
INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED
BY MILLER.

Содержание HF 5000 CE

Страница 1: ...Processes TIG GTAW Welding HF 5000 CE OM 235 241D 2015 07 Description OWNER S MANUAL Visit our website at www MillerWelds com Stick SMAW Welding...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...1 Front Panel Controls 14 5 2 Initial Setup 15 5 3 Memory Control 16 5 4 Resetting Unit To Factory Default Settings 17 5 5 Selecting Remote Control 17 5 6 2T Or 4T Trigger Mode Selection 18 5 7 Proce...

Страница 4: ...w Voltage 2004 108 EC Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronic equipment Standards IEC 60974 1 2012 Arc Welding Equi...

Страница 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Страница 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Страница 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Страница 8: ...NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code...

Страница 9: ...rself from work and ground Safe3 2012 05 Disconnect input plug or power before working on machine Safe5 2012 05 Keep your head out of the fumes Safe6 2012 05 Use forced ventilation or local exhaust to...

Страница 10: ...ad the instructions before working on the machine or welding Safe40 2012 05 2 2 Miscellaneous Symbols And Definitions A Amperes V Volts Alternating Current Protective Earth Ground Remote On Off Single...

Страница 11: ...t Gas Input Note Adjust Recycle or Dispose of used coolant in an environmentally safe way t1 Gas Preflow Time Ai Amps Initial t3 Initial Slope Time t4 Final Slope Time Af Amps Final t2 Gas Postflow Ti...

Страница 12: ...stored but is not intended to be used outside during precipitation unless sheltered 10 C to 40 c 14 F to 104 F B Information On Electromagnetic Fields EMF This equipment shall not be used by the gener...

Страница 13: ...f unit overheats thermostat s opens output stops and cooling fan runs Wait fifteen minutes for unit to cool Reduce amperage or duty cycle before welding NOTICE Exceeding duty cycle can damage unit or...

Страница 14: ...AWG 100 20 4 20 4 20 4 30 3 35 2 50 1 60 1 0 60 1 0 150 30 3 30 3 35 2 50 1 60 1 0 70 2 0 95 3 0 95 3 0 200 30 3 35 2 50 1 60 1 0 70 2 0 95 3 0 120 4 0 120 4 0 250 35 2 50 1 60 1 0 70 2 0 95 3 0 120...

Страница 15: ...Output Fitting Connect shielding gas hose from torch to gas out fitting Fitting has 3 8 19 BSPP right hand threads Tools Needed 18 mm 11 16 in 1 4 2 3 5 4 3 Connecting Remote Control A J B K I C L N H...

Страница 16: ...nnect cable from negative weld out put terminal of welding power source 8 Supplementary Protector CB1 CB1 protects unit from overload 1 2 3 5 6 7 4 8 4 5 Front Panel Receptacle Information 956 142 656...

Страница 17: ...d terminal on unit Connect 14 pin plug to 14 pin re ceptacle on power supply Connect 14 pin plug to 14 pin re ceptacle on rear panel of unit Connect gas supply hose to gas supply See section 4 2 Conne...

Страница 18: ...erage while welding Meter also displays preset parameters for any of the following variables time frequency function setup 3 Process Control Adjust Use control to select welding pro cess and light cor...

Страница 19: ...Manual Maximumamperage range is 200 to 600 amps with 400 amps being the default Press Setup control to confirm set ting and continue Initial Setup Setting Minimum Amperage While display is flashing p...

Страница 20: ...ontrol 3 Decrease Control Use control to scroll through the desired ac tions required for the selected memory pos itions LOA STO and DEL 4 Increase Control Use control to scroll through memory posi ti...

Страница 21: ...trols 1 2 3 4 5 5 Selecting Remote Control 956 142 656 Document all welding parameters for each memory position 1 Setup Control 2 Decrease Control 3 Increase Control 4 Ammeter And Parameter Display 5...

Страница 22: ...rst display 2T of 4T To change between 2T and 4T press the Process control and 2T or 4T will display Press the Increase or Decrease control to change after 5 seconds weld amper age is displayed Resume...

Страница 23: ...ece to initiate an arc see Section 5 10 L3 TIG HF Start When se lected a pulsed HF non contact see Section 5 10 arc starting method is activated L4 TIG Pulse Welding can be used in combination with L2...

Страница 24: ...minated LED Use the Increase Decrease controls to change value of selected pulse parameter Peak Current A controls weld penetration and the min max values were established during Initial Setup see Sec...

Страница 25: ...0s Initial Current Ai Use control to set the current level that the arc will be established with Default 10A MIN 5A or minimum value set during initial setup MAX 500A or maximum value set during initi...

Страница 26: ...ode and workpiece The solid state output contactor does not energize until after electrode is touching work piece This allows electrode to touch workpiece without overheating sticking or getting conta...

Страница 27: ...does not start Check input power connection Turn power source on Check interconnecting cable and connectors and tighten ring nuts on both sides Check power source 14 pin outputs Fan does not start di...

Страница 28: ...pe of tungsten electrode Check for loose connections or worn parts see Section 6 1 Tungsten electrode oxidizing and not clean after completion of weld Prevent contact with filler wire or workpiece whi...

Страница 29: ...OM 235 241 Page 25 SECTION 7 ELECTRICAL DIAGRAMS 956 142 624 Figure 7 1 Circuit Diagram...

Страница 30: ...ces of Direct High Frequency Radiation 1 High Frequency Source welding power source with built in HF or separate HF unit 2 Weld Cables 3 Torch 4 Work Clamp 5 Workpiece 6 Work Table Sources of Conducti...

Страница 31: ...it every 50 ft 15 m 6 Water Pipes and Fixtures Ground water pipes every 50 ft 15 m 7 External Power or Telephone Lines Locate high frequency source at least 50 ft 15 m away from power and phone lines...

Страница 32: ...11 to 35 CFH cubic feet per hour Figures listed are a guide and are a composite of recommendations from American Welding Society AWS and electrode manufacturers 9 2 Preparing Tungsten Electrode For D...

Страница 33: ...nmentally safe way Wear proper face hand and body protection Keep flam mables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4...

Страница 34: ...ch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to front of pool Repeat process Remove rod Welding direction 15 10 3 Positioning Torch Tungs...

Страница 35: ...Notes...

Страница 36: ...PARTS LIST Figure 11 1 Main Assembly Hardware is common and not available unless listed 956 142 655 B 1 2 3 4 5 6 7 8 9 10 11 12 46 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35...

Страница 37: ...AC 1 Way 1 24 000134306 Foot Rubber Mount 4 25 220805 Nut 1 26 656026121 Hose 6x11x320 Red Water 1 27 656026122 Hose 6x11x320 Blue Water 1 28 156033034 3 8 27 Rubber Boot 1 29 V56029347 Nameplate Rear...

Страница 38: ...TM 216 869 Page 34 Dynasty 350 700 Maxstar 350 700 Notes...

Страница 39: ...ntrollers Powered Air Purifying Respirator PAPR Blower Unit No Labor Racks Running Gear and Trailers Subarc Wire Drive Assemblies Water Coolant Systems Work Stations Weld Tables No Labor 5 6 Months Pa...

Страница 40: ...y Zip Postal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Suppli...

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