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OM-1085 Page 3

1-3.

Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near
combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring – be sure power supply system is
properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and
support unit.

D

If using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of
unit.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before
starting to weld again.

D

Do not block or filter airflow to unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling
boards or parts.

D

Use proper static-proof bags and boxes to
store, move, or ship PC boards.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive
rolls.

WELDING WIRE can cause injury.

D

Do not press gun trigger until instructed to do
so.

D

Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards
closed and securely in place.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.

D

Have only qualified persons familiar with
electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.

D

If notified by the FCC about interference, stop using the
equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.

D

Be sure all equipment in the welding area is
electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.

D

Locate welding operation 100 meters from any sensitive elec-
tronic equipment.

D

Be sure this welding machine is installed and grounded
according to this manual.

D

If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.

1-4.

Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126
Safety and Health Standards, OSHA 29 CFR 1910, from Superinten-
dent of Documents, U.S. Government Printing Office, Washington, D.C.
20402.
Recommended Safe Practices for the Preparation for Welding and Cut-
ting of Containers That Have Held Hazardous Substances
, American
Welding Society Standard AWS F4.1, from American Welding Society,
550 N.W. LeJeune Rd, Miami, FL 33126
National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 1235 Jefferson Davis Highway,
Suite 501, Arlington, VA 22202.
Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard, Rexdale, Ontario, Canada M9W 1R3.
Safe Practices For Occupation And Educational Eye And Face
Protection
, ANSI Standard Z87.1, from American National Standards
Institute, 1430 Broadway, New York, NY 10018.
Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Содержание Weld Oscillator

Страница 1: ...Weld Oscillator Processes Description Automatic Welding System Automatic Welding OM 1085 052 563F September 1998 Visit our website at www MillerWelds com...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...tion sur les champs lectromagn tiques 8 SECTION 2 INSTALLATION 9 2 1 Specifications 9 2 2 Load Data 9 2 3 Oscillating Slide Dimensions 9 2 4 Oscillator Control Dimensions 10 2 5 Installing Gun Onto Mo...

Страница 4: ......

Страница 5: ...connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power cord for damage or...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...aintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can caus...

Страница 8: ...s a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to el...

Страница 9: ...e de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le conducteur de mise la terre appropri...

Страница 10: ...r des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer to...

Страница 11: ...vrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de...

Страница 12: ...champs magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tels...

Страница 13: ...2 Seconds 5 in 127 mm 1 8 To 1 1 2 in 3 To 38 mm 1 1 2 in 38 mm Slide 28 lb 12 7 kg 33 lb 15 kg Phase IPM Seconds 3 To 38 mm mm Cables 5 lb 2 3 kg 5 1 2 lb 2 5 kg 2 2 Load Data SA 052 831 A 2 3 Oscill...

Страница 14: ...F 9 32 in 7 mm Dia K L F G 10 in 254 mm H 11 in 279 mm G H J J 5 8 in 16 mm J K 8 1 4 in 210 mm Ref ST 052 314 A L 9 1 2 in 241 mm 2 5 Installing Gun Onto Mounting Plate Ref ST 154 578 1 Gun Mounting...

Страница 15: ...control functions see Parts List 1 Mounting Bracket 2 Terminal Strip 1T 3 Terminal Strip 2T 4 Plastic Clamp Route leads from remote controls through strain relief on front panel through plastic clamp...

Страница 16: ...s from remote control to 2T9 and 2T24 Rear 24 9 C Remote Dwell On Right Control Remove jumper link between 2T26 and 2T52 Connect leads from remote control to 2T9 and 2T26 Rear 9 26 D Remote Travel Wid...

Страница 17: ...d To Left Control If multiple remote speed controls more than one of either left or right are desired an optional multi pass circuit board must be installed NOTE Remove jumper link between 1T8 and 1T5...

Страница 18: ...idth And Center Position Internal Adjustment ST 052 705 A The unit is shipped from the factory with the travel width set for 1 8 to 1 1 2 in 3 to 38 mm Adjustments can be made for total slide travel o...

Страница 19: ...Right controls set time that welding gun remains at either end of its set travel width before reversing direction Control calibration is in percent and provides 0 1 to 2 seconds of adjustment 4 Travel...

Страница 20: ...place Unreadable Labels Cords Replace Cracked Parts 6 Months Blow Out Or Vacuum Unit During Heavy Service Clean Monthly OR 4 2 Overload Protection ST 052 315 A Y Turn Off and unplug unit 1 Fuse F1 See...

Страница 21: ...ools Needed 3 16 in 1 2 3 4 5 4 4 Drive Belt Adjustment ST 154 579 Y Turn Off and unplug unit Remove screws securing cover over belt housing and remove cov er Clean pulleys Adjust belt as fol lows 1 M...

Страница 22: ...hten set screws Manually move gun mounting plate to the center of slide Turn gear on slide potentiometer to one extreme and then back five turns Align gear on slide potentiometer with small gear on dr...

Страница 23: ...OM 1085 Page 19 SECTION 5 ELECTRICAL DIAGRAM Figure 5 1 Circuit Diagram SC 099 133 B...

Страница 24: ...OM 1085 Page 20 Notes...

Страница 25: ...nol MS 3106A 20 33P 1 3 009 285 CONTROL BOX Fig 6 3 1 4 052 723 CABLE pwr consisting of 1 056 442 CONNECTOR BODY twlk grd 2P3W 15A 277V 1 600 341 CABLE port No 16 3 c order by ft 10ft 073 690 PLUG str...

Страница 26: ...ge 22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 17 20 21 22 23 24 25 26 27 28 29 30 31 32 34 35 35 36 37 34 33 5 ST 052 312 C Hardware is common and not available unless listed Figure 6 2 Slide...

Страница 27: ...l 4 18 009 241 GEAR potentiometer 1 19 009 239 BRACKET mtg potentiometer 1 20 009 253 GEAR ball screw 1 21 009 283 PULLEY gearbelt 1 22 009 252 SPACER mtg potentiometer 2 23 R8 009 237 POTENTIOMETER W...

Страница 28: ...24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 4 40 39 38 41 ST 052 311 A Hardware is common and not available unless listed 42 Figure 6...

Страница 29: ...x 1 23 T1 009 234 TRANSFORMER kVA 1 3 115 19 1 24 1T 2T 009 292 BLOCK term 5A 14P 2 25 000 368 LINK jumper term blk 5A 1 26 010 146 CLAMP nyl 625 clamp dia 1 27 009 247 BRACKET mtg components 1 28 R9...

Страница 30: ...Notes...

Страница 31: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 32: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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