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OM-1085 Page 2

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

ARC RAYS can burn eyes and skin.

D

Wear a welding helmet fitted with a proper shade of filter to protect
your face and eyes when welding or watching (see ANSI Z49.1
and Z87.1 listed in Safety Standards).

D

Wear approved safety glasses with side shields under your
helmet.

D

Use protective screens or barriers to protect others from flash and
glare; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant mate-
rial (leather and wool) and foot protection.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.

WELDING can cause fire or explosion.

D

Protect yourself and others from flying sparks and hot metal.

D

Do not weld where flying sparks can strike flammable material.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.

D

Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.

D

Do not weld on closed containers such as tanks, drums, or pipes,
unless they are properly prepared according to AWS F4.1 (see
Safety Standards).

D

Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.

D

Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.

FLYING METAL can injure eyes.

D

Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.

D

Wear approved safety glasses with side
shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D

Shut off shielding gas supply when not in use.

D

Always ventilate confined spaces or use
approved air-supplied respirator.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or
torch.

MAGNETIC FIELDS can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before
going near arc welding, gouging, or spot
welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can
damage hearing.

D

Wear approved ear protection if noise level is
high.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder – explosion will result.

D

Use only correct shielding gas cylinders, regulators, hoses, and fit-
tings designed for the specific application; maintain them and
associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

D

Read and follow instructions on compressed gas cylinders,
associated equipment, and CGA publication P-1 listed in Safety
Standards.

Содержание Weld Oscillator

Страница 1: ...Weld Oscillator Processes Description Automatic Welding System Automatic Welding OM 1085 052 563F September 1998 Visit our website at www MillerWelds com...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...tion sur les champs lectromagn tiques 8 SECTION 2 INSTALLATION 9 2 1 Specifications 9 2 2 Load Data 9 2 3 Oscillating Slide Dimensions 9 2 4 Oscillator Control Dimensions 10 2 5 Installing Gun Onto Mo...

Страница 4: ......

Страница 5: ...connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power cord for damage or...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...aintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can caus...

Страница 8: ...s a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to el...

Страница 9: ...e de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le conducteur de mise la terre appropri...

Страница 10: ...r des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer to...

Страница 11: ...vrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de...

Страница 12: ...champs magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tels...

Страница 13: ...2 Seconds 5 in 127 mm 1 8 To 1 1 2 in 3 To 38 mm 1 1 2 in 38 mm Slide 28 lb 12 7 kg 33 lb 15 kg Phase IPM Seconds 3 To 38 mm mm Cables 5 lb 2 3 kg 5 1 2 lb 2 5 kg 2 2 Load Data SA 052 831 A 2 3 Oscill...

Страница 14: ...F 9 32 in 7 mm Dia K L F G 10 in 254 mm H 11 in 279 mm G H J J 5 8 in 16 mm J K 8 1 4 in 210 mm Ref ST 052 314 A L 9 1 2 in 241 mm 2 5 Installing Gun Onto Mounting Plate Ref ST 154 578 1 Gun Mounting...

Страница 15: ...control functions see Parts List 1 Mounting Bracket 2 Terminal Strip 1T 3 Terminal Strip 2T 4 Plastic Clamp Route leads from remote controls through strain relief on front panel through plastic clamp...

Страница 16: ...s from remote control to 2T9 and 2T24 Rear 24 9 C Remote Dwell On Right Control Remove jumper link between 2T26 and 2T52 Connect leads from remote control to 2T9 and 2T26 Rear 9 26 D Remote Travel Wid...

Страница 17: ...d To Left Control If multiple remote speed controls more than one of either left or right are desired an optional multi pass circuit board must be installed NOTE Remove jumper link between 1T8 and 1T5...

Страница 18: ...idth And Center Position Internal Adjustment ST 052 705 A The unit is shipped from the factory with the travel width set for 1 8 to 1 1 2 in 3 to 38 mm Adjustments can be made for total slide travel o...

Страница 19: ...Right controls set time that welding gun remains at either end of its set travel width before reversing direction Control calibration is in percent and provides 0 1 to 2 seconds of adjustment 4 Travel...

Страница 20: ...place Unreadable Labels Cords Replace Cracked Parts 6 Months Blow Out Or Vacuum Unit During Heavy Service Clean Monthly OR 4 2 Overload Protection ST 052 315 A Y Turn Off and unplug unit 1 Fuse F1 See...

Страница 21: ...ools Needed 3 16 in 1 2 3 4 5 4 4 Drive Belt Adjustment ST 154 579 Y Turn Off and unplug unit Remove screws securing cover over belt housing and remove cov er Clean pulleys Adjust belt as fol lows 1 M...

Страница 22: ...hten set screws Manually move gun mounting plate to the center of slide Turn gear on slide potentiometer to one extreme and then back five turns Align gear on slide potentiometer with small gear on dr...

Страница 23: ...OM 1085 Page 19 SECTION 5 ELECTRICAL DIAGRAM Figure 5 1 Circuit Diagram SC 099 133 B...

Страница 24: ...OM 1085 Page 20 Notes...

Страница 25: ...nol MS 3106A 20 33P 1 3 009 285 CONTROL BOX Fig 6 3 1 4 052 723 CABLE pwr consisting of 1 056 442 CONNECTOR BODY twlk grd 2P3W 15A 277V 1 600 341 CABLE port No 16 3 c order by ft 10ft 073 690 PLUG str...

Страница 26: ...ge 22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 17 20 21 22 23 24 25 26 27 28 29 30 31 32 34 35 35 36 37 34 33 5 ST 052 312 C Hardware is common and not available unless listed Figure 6 2 Slide...

Страница 27: ...l 4 18 009 241 GEAR potentiometer 1 19 009 239 BRACKET mtg potentiometer 1 20 009 253 GEAR ball screw 1 21 009 283 PULLEY gearbelt 1 22 009 252 SPACER mtg potentiometer 2 23 R8 009 237 POTENTIOMETER W...

Страница 28: ...24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 4 40 39 38 41 ST 052 311 A Hardware is common and not available unless listed 42 Figure 6...

Страница 29: ...x 1 23 T1 009 234 TRANSFORMER kVA 1 3 115 19 1 24 1T 2T 009 292 BLOCK term 5A 14P 2 25 000 368 LINK jumper term blk 5A 1 26 010 146 CLAMP nyl 625 clamp dia 1 27 009 247 BRACKET mtg components 1 28 R9...

Страница 30: ...Notes...

Страница 31: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 32: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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