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1-800-4-A-MILLER

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miller_warr 2010

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Effective January 1, 2010

(Equipment with a serial number preface of MA or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY 

 Subject to the terms and conditions

below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its

original retail purchaser that new Miller equipment sold after the

effective date of this limited warranty is free of defects in material

and workmanship at the time it is shipped by Miller. THIS

WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE

WARRANTIES OF MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or replace

any warranted parts or components that fail due to such defects in

material or workmanship. Miller must be notified in writing within

thirty (30) days of such defect or failure, at which time Miller will

provide instructions on the warranty claim procedures to be

followed.

Miller shall honor warranty claims on warranted equipment listed

below in the event of such a failure within the warranty time

periods. All warranty time periods start on the delivery date of the

equipment to the original end-user purchaser, and not to exceed

one year after the equipment is shipped to a North American

distributor or eighteen months after the equipment is shipped to an

International distributor.

1. 5 Years Parts — 3 Years Labor

* Original main power rectifiers only to include SCRs,

diodes, and discrete rectifier modules

2. 3 Years — Parts and Labor

* Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the

engine manufacturer.)

* Inverter Power Sources (Unless Otherwise Stated)
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders

* Smith 30 Series Flowgauge and Flowmeter

Regulators (No Labor)

* Transformer/Rectifier Power Sources

* Water Coolant Systems (Integrated)

3. 2 Years — Parts

* Auto-Darkening Helmet Lenses (No Labor)

4. 1 Year — Parts and Labor Unless Specified

* Automatic Motion Devices
* CoolBelt and CoolBand Blower Unit (No Labor)
* External Monitoring Equipment and Sensors
* Field Options

(NOTE: Field options are covered for the remaining

warranty period of the product they are installed in, or

for a minimum of one year — whichever is greater.)

* Flowgauge and Flowmeter Regulators (No Labor)
* RFCS Foot Controls (Except RFCS-RJ45)

* Fume Extractors
* HF Units
* ICE Plasma Cutting Torches (No Labor)
* Induction Heating Power Sources, Coolers, and

Electronic Controls/Recorders

* Load Banks
* Motor Driven Guns (w/exception of Spoolmate

Spoolguns)

* PAPR Blower Unit (No Labor)
* Positioners and Controllers
* Racks
* Running Gear/Trailers

* Spot Welders
* Subarc Wire Drive Assemblies
* Water Coolant Systems (Non-Integrated)
* Weldcraft-Branded TIG Torches (No Labor)
* Work Stations/Weld Tables (No Labor)

5. 6 Months — Parts

* Batteries
* Bernard Guns (No Labor)
* Tregaskiss Guns (No Labor)

6. 90 Days — Parts

* Accessory (Kits)

* Canvas Covers

* Induction Heating Coils and Blankets, Cables, and

Non-Electronic Controls

* M-Guns

* MIG Guns and Subarc (SAW) Guns

* Remote Controls and RFCS-RJ45

* Replacement Parts (No labor)

* Roughneck Guns

* Spoolmate Spoolguns

Miller’s True Blue

®

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,

cutting nozzles, contactors, brushes, relays, work

station table tops and welding curtains, or parts that

fail due to normal wear. (Exception: brushes and

relays are covered on all engine-driven products.)

2. Items furnished by Miller, but manufactured by others,

such as engines or trade accessories. These items are

covered by the manufacturer’s warranty, if any.

3. Equipment that has been modified by any party other than

Miller, or equipment that has been improperly installed,

improperly operated or misused based upon industry

standards, or equipment which has not had reasonable

and necessary maintenance, or equipment which has

been used for operation outside of the specifications for

the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND

USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS

TRAINED AND EXPERIENCED IN THE USE AND

MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the

exclusive remedies shall be, at Miller’s option: (1) repair; or (2)

replacement; or, where authorized in writing by Miller in

appropriate cases, (3) the reasonable cost of repair or

replacement at an authorized Miller service station; or (4) payment

of or credit for the purchase price (less reasonable depreciation

based upon actual use) upon return of the goods at customer’s risk

and expense. Miller’s option of repair or replacement will be F.O.B.,

Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized

service facility as determined by Miller. Therefore no

compensation or reimbursement for transportation costs of any

kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES

PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE

REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR

DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF

PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY

OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND

ANY IMPLIED WARRANTY, GUARANTY OR

REPRESENTATION AS TO PERFORMANCE, AND ANY

REMEDY FOR BREACH OF CONTRACT TORT OR ANY

OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION,

MIGHT ARISE BY IMPLICATION, OPERATION OF LAW,

CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR

FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO

ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS

EXCLUDED AND DISCLAIMED BY MILLER.
Some states in the U.S.A. do not allow limitations of how long an

implied warranty lasts, or the exclusion of incidental, indirect,

special or consequential damages, so the above limitation or

exclusion may not apply to you. This warranty provides specific

legal rights, and other rights may be available, but may vary from

state to state.
In Canada, legislation in some provinces provides for certain

additional warranties or remedies other than as stated herein, and

to the extent that they may not be waived, the limitations and

exclusions set out above may not apply. This Limited Warranty

provides specific legal rights, and other rights may be available,

but may vary from province to province.

 

Содержание Subarc DC 1000

Страница 1: ...Processes Description Multiprocess Welding Arc Welding Power Source OM 229 253F 2010 11 Subarc DC 1000 1250 Visit our website at www MillerWelds com File Multiprocess CE And Non CE...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...Safety Symbols 12 3 5 Symbol Definitions 13 3 6 WEEE Label For Products Sold Within The EU 13 SECTION 4 INSTALLATION 14 4 1 Important Information Regarding CE Products Sold Within The EU 14 4 2 Seria...

Страница 4: ...04 108 EC Electromagnetic Compatibility Standards IEC 60974 1 2005 Arc Welding Equipment Welding Power Sources IEC 60974 10 2007 Arc Welding Equipment Electromagnetic Compatibility Requirements EN 504...

Страница 5: ...ds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following eq...

Страница 6: ...less they are properly prepared according to AWS F4 1 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to t...

Страница 7: ...panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance and troubleshooting as necessary D Reinstall doors panels cover...

Страница 8: ...web site www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website ww...

Страница 9: ...source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivante...

Страница 10: ...u laine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer...

Страница 11: ...lt rieur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz com...

Страница 12: ...stan ce correcte et utiliser une terre et un blindage pour r duire les interf rences ventuelles LE SOUDAGE L ARC risque de provoquer des interf rences D L nergie lectromagn tique risque de provoquer d...

Страница 13: ...r gion 5 Chicago est 312 353 2220 site Internet www osha gov U S Consumer Product Safety Commission CPSC 4330 East West Highway Bethesda MD 20814 t l phone 301 504 7923 site inter net www cpsc gov Ap...

Страница 14: ...OM 229 253 Page 10...

Страница 15: ...ur head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding sparks can cause explosion or fire 3 1 Keep flammables away f...

Страница 16: ...ide label double check all connections jumper link positions and input voltage before applying power S 179 290 1 4 5 3 2 V A V 3 1 96 1 2 3 4 5 6 8 7 9 3 3 Electric Shock And Airflow Label S 179 563 1...

Страница 17: ...urrent Protective Earth Ground I1max Rated Maximum Supply Current I1eff Maximum Effective Supply Current 3 Phase Power Source With AC DC Output Temperature Ventilating And Air Circulating Fan Increase...

Страница 18: ...is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic compati...

Страница 19: ...AMPERES VOLTS 4 5 Duty Cycle And Overheating Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating If unit overheats thermostat s opens output stops and cooling...

Страница 20: ...side of unit 3 Line Disconnect Device Locate unit near correct input pow er supply Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC Secti...

Страница 21: ...s A 30 in 762 mm Including lift eye B 23 in 584 mm C 38 in 966 mm Including strain relief D 35 in 889 mm E 1 1 4 in 32 mm F 21 1 8 in 537 mm G 1 1 8 in 29 mm H 7 16 in 11 mm Dia Weight 1000 Amp Models...

Страница 22: ...rtion of RC8 1T and RC9 from overload CB2 protects 24 volts AC portion of RC8 and 1T from overload Press button to reset protector 4 Positive High Inductance Submerged Arc Weld Output Terminal Use thi...

Страница 23: ...volt age sense wire is 12 gauge or larger For better performance for most Sub Arc SAW applica tions make connections to the Submerged Arc weld output terminal Polarity For DCEP Reverse Polarity conne...

Страница 24: ...emote con trol Turn on welding power source flux system wire drive assembly and HDC Sub Arc controller When Control switch is in Remote position Adjust control does not function Set desired preset vol...

Страница 25: ...nse leads detect arc voltage ac curately Best starts arcs and most reliable results BAD Sense lead is affected by weld current Due to voltage drops across work piece arc voltage may be low causing nee...

Страница 26: ...g need for deviation from standard procedures BAD Current flow from lead affects trail sense Current flow from trail affects lead sense Neither sense lead picks up the correct work voltage causing sta...

Страница 27: ...0 2x70 2 ea 3 0 2x95 2 ea 3 0 2x95 350 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea 3 0 2x95 2 ea 3 0 2x95 2 ea 4 0 2x120 400 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea 3 0 2x95 2 ea 4 0 2x120...

Страница 28: ...ck 0 to 10 volts DC 1 volt per 100 amperes H Voltage feedback 0 to 10 volts DC 1 volt per 10 arc volts 115 VOLTS AC I I 115 volts 15 amperes 60 Hz DC Protected by circuit breaker CB1 J J Contact closu...

Страница 29: ...nal strip 1T Turn Off power before open ing terminal strip cover 2 Terminal Strip 1T 3 Remote Control Cord 4 Strain Relief Customer Supplied Secure cord in strain relief Reinstall and secure access pa...

Страница 30: ...f a flexible cord or cable is used minimum conductor size may increase See NEC Table 400 5 A for flexible cord and cable requirements B 1000 Ampere Rated Welding Output Failure to follow these electri...

Страница 31: ...nuts 1 Disconnect and lockout tag out input power before installing or moving jumper links Check input voltage available at site 1 Jumper Link Label Check label only one is on unit 2 Jumper Link Move...

Страница 32: ...nd Current Sensor Optional Connect green or green yellow grounding conductor to welding power source ground ing terminal first If unit is equipped with op tional ground current sensor route ground ing...

Страница 33: ...ill read 0 zero with contactor off Digital me ters will display actual output voltage and amperage with contactor on With Process Selector switch in the Constant Voltage position voltmeter dis plays p...

Страница 34: ...eld Cables Weld Terminals Every 6 Months OR Inside Unit monthly dur ing heavy service 6 2 Fuse F1 Ref 802 295 Turn Off power before open ing rear access door 1 Fuse F1 See Parts List For Rating Fuse F...

Страница 35: ...sition see Section 4 16 Clean and tighten all weld output connections Unit provides only maximum or minimum weld output Have Factory Authorized Service Agent check control board PC1 and hall device HD...

Страница 36: ...OM 229 253 Page 32 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram...

Страница 37: ...OM 229 253 Page 33 236 683 A...

Страница 38: ...ge 34 SECTION 8 PARTS LIST 802 296 D Figure 8 1 Main Assembly Hardware is common and not available unless listed 33 25 32 31 27 28 1 3 4 5 6 2 4 5 26 13 14 15 3 25 22 24 23 1 19 12 8 37 17 11 18 16 10...

Страница 39: ...24 W 193 473 CONTACTOR size 3 1 2 3P 24VAC 1 25 217 136 LABEL warning electric shock 2 25 176 254 LABEL general precautionary wordless intl CE models only 2 26 193 462 BRACKET contactor mount 1 27 163...

Страница 40: ...48 439 CONNECTOR SOCKETS 1 PLG5 152 249 CONNECTOR SOCKETS 1 PLG16 158 719 CONNECTOR SOCKETS 1 3 CR3 052 964 RELAY encl 24VDC DPDT 1 4 CR5 006 393 RELAY encl 24VAC DPDT 1 5 CB1 2 093 995 SUPPLEMENTARY...

Страница 41: ...m 2 26 PC2 232 116 CIRCUIT CARD ASSY display w program 60 and 50 Hz Models 1 PLG10 153 501 CONNECTOR SOCKETS 1 PLG11 148 439 CONNECTOR SOCKETS 1 27 CR2 116 592 RELAY encl 24VDC 3PDT 1 28 192 174 STAND...

Страница 42: ...ockey puck 6 6 191 247 HEAT SINK rectifier snowflake3 000 3 7 191 246 CLAMP thyristor rectifier 8 187 3 PLG1 158 720 CONNECTOR SOCKETS 1 TP3 192 731 THERMOSTAT rectifier 1 TP6 168 894 THERMOSTAT recti...

Страница 43: ...put connection CE models only 1 7 R3 097 459 RESISTOR WW fxd 375W 20 ohm for units w o low ocv 1 8 FM 032 605 MOTOR 1 4HP 230VAC 1625RPM 50 60Hz 1 9 183 167 CONNECTOR clamp cable 2 000 1 802 298 C Har...

Страница 44: ...Notes...

Страница 45: ...Notes...

Страница 46: ...Notes...

Страница 47: ...bles No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cables and Non Electronic Cont...

Страница 48: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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