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OM-2236 Page 3

1-3.

Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near
combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring − be sure power supply system is
properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and
support unit.

D

If using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of
unit.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before
starting to weld again.

D

Do not block or filter airflow to unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling
boards or parts.

D

Use proper static-proof bags and boxes to
store, move, or ship PC boards.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive
rolls.

WELDING WIRE can cause injury.

D

Do not press gun trigger until instructed to do
so.

D

Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards
closed and securely in place.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.

D

Have only qualified persons familiar with
electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.

D

If notified by the FCC about interference, stop using the
equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.

D

Be sure all equipment in the welding area is
electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.

D

Locate welding operation 100 meters from any sensitive elec-
tronic equipment.

D

Be sure this welding machine is installed and grounded
according to this manual.

D

If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.

1-4.

California Proposition 65 Warnings

Y

Welding or cutting equipment produces fumes or gases which
contain chemicals known to the State of California to cause
birth defects and, in some cases, cancer. (California Health &
Safety Code Section 25249.5 et seq.)

Y

Battery posts, terminals and related accessories contain lead
and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.

For Gasoline Engines:

Y

Engine exhaust contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive
harm.

For Diesel Engines:

Y

Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.

Содержание SRH-503

Страница 1: ...ocesses Description Stick SMAW Welding OM 2236 205 982G May 2004 Air Carbon Arc CAC A Cut ting and Gouging Arc Welding Power Source Submerged SAW Welding SRH 503 Visit our website at www MillerWelds c...

Страница 2: ...ue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the...

Страница 3: ...DEFINITIONS 9 3 1 General Precautionary Label 9 3 2 Input Connection Label 10 3 3 Nameplate Safety Symbols 10 3 4 Do Not Lift 10 SECTION 4 INSTALLATION 11 4 1 Specifications 11 4 2 Duty Cycle And Over...

Страница 4: ...Notes...

Страница 5: ...hat cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power c...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...ng a qualified electrician prompt ly correct any interference problem resulting from the installa tion D If notified by the FCC about interference stop using the equipmentat once D Have the installati...

Страница 8: ...e 617 770 3000 website www nfpa org and www sparky org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Su...

Страница 9: ...d alimentation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D Pour ex cuter les branchements d entr e fixer d abord l...

Страница 10: ...ue des gants en cuir une chemise en tissu pais des pantalons sans revers des chaussures montantes et un masque D Avant de souder retirer tout produit combustible de ses poches tel qu un briquet au but...

Страница 11: ...s et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de causer des interf rences D Le rayonnement haute fr quence peut causer des interf rences avec les quipements de radio navigat...

Страница 12: ...andards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J de l U S Government Printing Office Super intendent of Documents P O Box 371954 Pitts...

Страница 13: ...head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding sparks can cause explosion or fire 3 1 Keep flammables away fro...

Страница 14: ...plying power S 179 290 1 4 5 3 2 V A V 3 1 96 1 2 3 4 5 6 8 7 9 3 3 Nameplate Safety Symbols 1 Warning Watch Out There are possible hazards as shown by the symbols 2 Electric shock from welding electr...

Страница 15: ...5 49 2 2 38 9 1 8 26 0 7 While idling 4 2 Duty Cycle And Overheating Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating Y Exceeding duty cycle can damage uni...

Страница 16: ...lifting forks to move unit If using lifting forks extend forks beyond opposite side of unit 3 Rating Label Use rating label to determine input power needs Label located under front access door 4 Line...

Страница 17: ...ng Gear And Lift Eye C D E Height 35 1 4 in 895 mm E 4 Holes Width 28 in 711 mm Depth 33 1 2 in 851 mm A 27 1 2 in 699 mm A B 3 4 in 19 mm A C 21 1 8 in 537 mm D 1 1 8 in 29 mm E 7 16 in 11 mm Dia Wei...

Страница 18: ...ll onto work cable 4 8 Weld Cable Sizes Total Cable Copper Length In Weld Circuit Not Exceeding 100 ft 30 m Or Less 150 ft 45 m 200 ft 60 m 250 ft 70 m 300 ft 90 m 350 ft 105 m 400 ft 120 m Welding Am...

Страница 19: ...erse cable connections 3 4 10 Electrical Service Guide Input Voltage 220 230 440 460 Input Amperes At Rated Output 98 49 Max Recommended Standard Fuse Rating In Amperes 1 Time Delay 2 100 50 Normal Op...

Страница 20: ...links Check input voltage available at site 1 Jumper Link Label Check label only one is on unit 2 Jumper Link Move jumper links to match input voltage and label on unit Close access door or go on to...

Страница 21: ...ighten screws 3 Machine Grounding Terminal 4 Green Or Green Yellow Grounding Conductor Connect green or green yellow grounding conductor to welding power source groundingterminal first 5 Welding Power...

Страница 22: ...over tempera ture protection If unit becomes hot or if the duty cycle is exceeded see Section 4 2 weld output shuts down and the fan stops running The indicator lamp on the power switch remains on Y W...

Страница 23: ...OM 2236 Page 19 5 2 Electrode Amperage Selector...

Страница 24: ...inside During heavy service clean monthly Or 6 2 Fuse F1 Ref ST 800 101 C Y Disconnect and lockout tag out input power before open ing rear access door to change fuse 1 Fuse Holder Cover 2 Fuse F1 See...

Страница 25: ...utput Check for proper input power connections see Section 4 12 Check for proper jumper link position see Section 4 12 Check for open line fuse s and replace if necessary see Section 4 12 Clean and ti...

Страница 26: ...OM 2236 Page 22 Notes...

Страница 27: ...OM 2236 Page 23 SECTION 7 ELECTRICAL DIAGRAM 205 900 C Figure 7 1 Circuit Diagram For Primary Circuit Diagram Portion refer to Circuit Diagram located inside wrapper of welding power source...

Страница 28: ...e is common and not available unless listed 1 2 8 10 9 5 27 1 11 12 13 14 15 17 16 18 6 7 3 4 19 4 2 3 28 29 30 33 32 31 38 39 47 36 40 35 48 44 42 41 43 45 37 34 50 58 57 56 49 51 52 53 54 55 49 25 2...

Страница 29: ...BRS 24 010913 WASHER FLAT 218 ID BRS 24 23 159034 HOLDER FUSE MINTR 1 24 F1 156065 FUSE CRTG 5A 600V TIME DELAY 1 25 W 160793 CONTACTOR DEF PRP 60A 3P 24VAC 1 26 T2 208382 XFMR CONTROL 50VA 24V 220 44...

Страница 30: ...08381 THERMOSTAT NC OPEN 135C CLOSE 135C W INSUL LEADS included w T1 3 59 604536 SCREW 312 18 X 1 75 HEX HD PLN GR5 PLD 2 60 217136 LABEL WARNING ELECTRIC SHOCK 2 61 217864 LABEL CAUTION DO NOT LIFT F...

Страница 31: ...ma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as co...

Страница 32: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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