background image

OM-2236 Page 1

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

som _8/03

1-1.

Symbol Usage

Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.

Y

Marks a special safety message.

.

Means “Note”; not safety related.

This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
to avoid the hazards.

1-2.

Arc Welding Hazards

Y

The symbols shown below are used throughout this manual to
call attention to and identify possible hazards. When you see
the symbol, watch out, and follow the related instructions to
avoid the hazard. The safety information given below is only
a summary of the more complete safety information found in
the Safety Standards listed in Section 1-5. Read and follow all
Safety Standards.

Y

Only qualified persons should install, operate, maintain, and
repair this unit.

Y

During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks
or  severe burns. The electrode and work circuit is
electrically live whenever the output is on. The input
power circuit and machine internal circuits are also

live when power is on. In semiautomatic or automatic wire welding, the
wire, wire reel, drive roll housing, and all metal parts touching the
welding wire are electrically live. Incorrectly installed or improperly
grounded equipment is a hazard.

D

Do not touch live electrical parts.

D

Wear dry, hole-free insulating gloves and body protection.

D

Insulate yourself from work and ground using dry insulating mats
or covers big enough to prevent any physical contact with the work
or ground.

D

Do not use AC output in damp areas, if movement is confined, or if
there is a danger of falling.

D

Use AC output ONLY if required for the welding process.

D

If AC output is required, use remote output control if present on
unit.

D

Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).

D

Properly install and ground this equipment according to its
Owner’s Manual and national, state, and local codes.

D

Always verify the supply ground − check and be sure that input
power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.

D

When making input connections, attach proper grounding conduc-
tor first − double-check connections.

D

Frequently inspect input power cord for damage or bare wiring −
replace cord immediately if damaged − bare wiring can kill.

D

Turn off all equipment when not in use.

D

Do not use worn, damaged, undersized, or poorly spliced cables.

D

Do not drape cables over your body.

D

If earth grounding of the workpiece is required, ground it directly
with a separate cable.

D

Do not touch electrode if you are in contact with the work, ground,
or another electrode from a different machine.

D

Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.

D

Wear a safety harness if working above floor level.

D

Keep all panels and covers securely in place.

D

Clamp work cable with good metal-to-metal contact to workpiece
or worktable as near the weld as practical.

D

Insulate work clamp when not connected to workpiece to prevent
contact with any metal object.

D

Do not connect more than one electrode or work cable to any
single weld output terminal.

SIGNIFICANT DC VOLTAGE exists after removal of
input power on inverters.

D

Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section
before touching any parts.

Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.

FUMES AND GASES can be hazardous.

D

Keep your head out of the fumes. Do not breathe the fumes.

D

If inside, ventilate the area and/or use exhaust at the arc to remove
welding fumes and gases.

D

If ventilation is poor, use an approved air-supplied respirator.

D

Read the Material Safety Data Sheets (MSDSs) and the
manufacturer’s instructions for metals, consumables, coatings,
cleaners, and degreasers.

D

Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained watch-
person nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breath-
ing air is safe.

D

Do not weld in locations near degreasing, cleaning, or spraying op-
erations. The heat and rays of the arc can react with vapors to form
highly toxic and irritating gases.

D

Do not weld on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and if necessary, while wearing an
air-supplied respirator. The coatings and any metals containing
these elements can give off toxic fumes if welded.

Содержание SRH-503

Страница 1: ...ocesses Description Stick SMAW Welding OM 2236 205 982G May 2004 Air Carbon Arc CAC A Cut ting and Gouging Arc Welding Power Source Submerged SAW Welding SRH 503 Visit our website at www MillerWelds c...

Страница 2: ...ue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the...

Страница 3: ...DEFINITIONS 9 3 1 General Precautionary Label 9 3 2 Input Connection Label 10 3 3 Nameplate Safety Symbols 10 3 4 Do Not Lift 10 SECTION 4 INSTALLATION 11 4 1 Specifications 11 4 2 Duty Cycle And Over...

Страница 4: ...Notes...

Страница 5: ...hat cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power c...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...ng a qualified electrician prompt ly correct any interference problem resulting from the installa tion D If notified by the FCC about interference stop using the equipmentat once D Have the installati...

Страница 8: ...e 617 770 3000 website www nfpa org and www sparky org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Su...

Страница 9: ...d alimentation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D Pour ex cuter les branchements d entr e fixer d abord l...

Страница 10: ...ue des gants en cuir une chemise en tissu pais des pantalons sans revers des chaussures montantes et un masque D Avant de souder retirer tout produit combustible de ses poches tel qu un briquet au but...

Страница 11: ...s et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de causer des interf rences D Le rayonnement haute fr quence peut causer des interf rences avec les quipements de radio navigat...

Страница 12: ...andards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J de l U S Government Printing Office Super intendent of Documents P O Box 371954 Pitts...

Страница 13: ...head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding sparks can cause explosion or fire 3 1 Keep flammables away fro...

Страница 14: ...plying power S 179 290 1 4 5 3 2 V A V 3 1 96 1 2 3 4 5 6 8 7 9 3 3 Nameplate Safety Symbols 1 Warning Watch Out There are possible hazards as shown by the symbols 2 Electric shock from welding electr...

Страница 15: ...5 49 2 2 38 9 1 8 26 0 7 While idling 4 2 Duty Cycle And Overheating Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating Y Exceeding duty cycle can damage uni...

Страница 16: ...lifting forks to move unit If using lifting forks extend forks beyond opposite side of unit 3 Rating Label Use rating label to determine input power needs Label located under front access door 4 Line...

Страница 17: ...ng Gear And Lift Eye C D E Height 35 1 4 in 895 mm E 4 Holes Width 28 in 711 mm Depth 33 1 2 in 851 mm A 27 1 2 in 699 mm A B 3 4 in 19 mm A C 21 1 8 in 537 mm D 1 1 8 in 29 mm E 7 16 in 11 mm Dia Wei...

Страница 18: ...ll onto work cable 4 8 Weld Cable Sizes Total Cable Copper Length In Weld Circuit Not Exceeding 100 ft 30 m Or Less 150 ft 45 m 200 ft 60 m 250 ft 70 m 300 ft 90 m 350 ft 105 m 400 ft 120 m Welding Am...

Страница 19: ...erse cable connections 3 4 10 Electrical Service Guide Input Voltage 220 230 440 460 Input Amperes At Rated Output 98 49 Max Recommended Standard Fuse Rating In Amperes 1 Time Delay 2 100 50 Normal Op...

Страница 20: ...links Check input voltage available at site 1 Jumper Link Label Check label only one is on unit 2 Jumper Link Move jumper links to match input voltage and label on unit Close access door or go on to...

Страница 21: ...ighten screws 3 Machine Grounding Terminal 4 Green Or Green Yellow Grounding Conductor Connect green or green yellow grounding conductor to welding power source groundingterminal first 5 Welding Power...

Страница 22: ...over tempera ture protection If unit becomes hot or if the duty cycle is exceeded see Section 4 2 weld output shuts down and the fan stops running The indicator lamp on the power switch remains on Y W...

Страница 23: ...OM 2236 Page 19 5 2 Electrode Amperage Selector...

Страница 24: ...inside During heavy service clean monthly Or 6 2 Fuse F1 Ref ST 800 101 C Y Disconnect and lockout tag out input power before open ing rear access door to change fuse 1 Fuse Holder Cover 2 Fuse F1 See...

Страница 25: ...utput Check for proper input power connections see Section 4 12 Check for proper jumper link position see Section 4 12 Check for open line fuse s and replace if necessary see Section 4 12 Clean and ti...

Страница 26: ...OM 2236 Page 22 Notes...

Страница 27: ...OM 2236 Page 23 SECTION 7 ELECTRICAL DIAGRAM 205 900 C Figure 7 1 Circuit Diagram For Primary Circuit Diagram Portion refer to Circuit Diagram located inside wrapper of welding power source...

Страница 28: ...e is common and not available unless listed 1 2 8 10 9 5 27 1 11 12 13 14 15 17 16 18 6 7 3 4 19 4 2 3 28 29 30 33 32 31 38 39 47 36 40 35 48 44 42 41 43 45 37 34 50 58 57 56 49 51 52 53 54 55 49 25 2...

Страница 29: ...BRS 24 010913 WASHER FLAT 218 ID BRS 24 23 159034 HOLDER FUSE MINTR 1 24 F1 156065 FUSE CRTG 5A 600V TIME DELAY 1 25 W 160793 CONTACTOR DEF PRP 60A 3P 24VAC 1 26 T2 208382 XFMR CONTROL 50VA 24V 220 44...

Страница 30: ...08381 THERMOSTAT NC OPEN 135C CLOSE 135C W INSUL LEADS included w T1 3 59 604536 SCREW 312 18 X 1 75 HEX HD PLN GR5 PLD 2 60 217136 LABEL WARNING ELECTRIC SHOCK 2 61 217864 LABEL CAUTION DO NOT LIFT F...

Страница 31: ...ma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as co...

Страница 32: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

Отзывы: