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OM-225 757 Page 3

1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near

combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring 

 be sure power supply system is

properly sized, rated, and protected to handle this unit.

FALLING EQUIPMENT can injure.

D

Use lifting eye to lift unit only, NOT running

gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and

support unit.

D

If using lift forks to move unit, be sure forks are long enough to

extend beyond opposite side of unit.

D

Keep equipment (cables and cords) away from moving vehicles

when working from an aerial location.

D

Follow the guidelines in the Applications Manual for the Revised

NIOSH Lifting Equation (Publication No. 94

110) when manu-

ally lifting heavy parts or equipment.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before

starting to weld again.

D

Do not block or filter airflow to unit.

FLYING SPARKS can injure.

D

Wear a face shield to protect eyes and face.

D

Shape tungsten electrode only on grinder with

proper guards in a safe location wearing proper

face, hand, and body protection.

D

Sparks can cause fires — keep flammables away.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling

boards or parts.

D

Use proper static-proof bags and boxes to

store, move, or ship PC boards.

MOVING PARTS can injure.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive

rolls.

WELDING WIRE can injure.

D

Do not press gun trigger until instructed to do

so.

D

Do not point gun toward any part of the body,

other people, or any metal when threading

welding wire.

MOVING PARTS can injure.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards

closed and securely in place.

D

Have only qualified persons remove doors, panels, covers, or

guards for maintenance and troubleshooting as necessary.

D

Reinstall doors, panels, covers, or guards when maintenance is

finished and before reconnecting input power.

READ INSTRUCTIONS.

D

Read and follow all labels and the Owner’s

Manual carefully before installing, operating, or

servicing unit. Read the safety information at

the beginning of the manual and in each

section.

D

Use only genuine replacement parts from the manufacturer.

D

Perform maintenance and service according to the Owner’s

Manuals, industry standards, and national, state, and local

codes.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio

navigation, safety services, computers, and

communications equipment.

D

Have only qualified persons familiar with

electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-

ly correct any interference problem resulting from the installa-

tion.

D

If notified by the FCC about interference, stop using the

equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep

spark gaps at correct setting, and use grounding and shielding to

minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with

sensitive electronic equipment such as

computers and computer-driven equipment

such as robots.

D

Be sure all equipment in the welding area is

electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as

possible, close together, and down low, such as on the floor.

D

Locate welding operation 100 meters from any sensitive elec-

tronic equipment.

D

Be sure this welding machine is installed and grounded

according to this manual.

D

If interference still occurs, the user must take extra measures

such as moving the welding machine, using shielded cables,

using line filters, or shielding the work area.

Содержание SHOPMATE 300 DX

Страница 1: ...SHOPMATE 300 DX Processes Description Multiprocess Welding Arc Welding Power Source OM 225 757C 2010 04 MIG GMAW Welding Visit our website at www MillerWelds com File MIG GMAW...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...CTION 3 INSTALLATION 11 3 1 Specifications 11 3 2 Duty Cycle And Overheating 11 3 3 Serial Number And Rating Label Location 12 3 4 Selecting A Location 12 3 5 Dimensions And Weights 13 3 6 Tipping 13...

Страница 4: ......

Страница 5: ...lds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following e...

Страница 6: ...less they are properly prepared according to AWS F4 1 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to t...

Страница 7: ...panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance and troubleshooting as necessary D Reinstall doors panels cover...

Страница 8: ...web site www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website ww...

Страница 9: ...source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les condi tions suivante...

Страница 10: ...u laine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer...

Страница 11: ...lt rieur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz com...

Страница 12: ...stan ce correcte et utiliser une terre et un blindage pour r duire les interf rences ventuelles LE SOUDAGE L ARC risque de provoquer des interf rences D L nergie lectromagn tique risque de provoquer d...

Страница 13: ...r gion 5 Chicago est 312 353 2220 site Internet www osha gov U S Consumer Product Safety Commission CPSC 4330 East West Highway Bethesda MD 20814 t l phone 301 504 7923 site inter net www cpsc gov Ap...

Страница 14: ...OM 225 757 Page 10...

Страница 15: ...0 26 10 35V In CV Mode 85 VDC In CV Mode While idling 3 2 Duty Cycle And Overheating Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating If unit overheats ther...

Страница 16: ...provided on back cover of this manual 3 4 Selecting A Location 1 Lifting Eye 2 Lifting Forks Use lifting eye or lifting forks to move unit If using lifting forks extend forks beyond opposite side of...

Страница 17: ...B 19 in 483 mm C 25 1 2 in 648 mm including strain relief D 24 1 2 in 622 mm E 1 1 2 in 38 mm F 17 25 32 in 452 mm G 1 3 64 in 27 mm H 7 16 in 11 mm Dia Weight 177 lb 80 kg 804 349 C 801 530 D E F G...

Страница 18: ...5 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2 ea 2 0 2x70 2 ea 2 0 2x70 300 1 50 1 0 60 2 0 70 3 0 95 4 0 120...

Страница 19: ...Cable Terminal 4 Copper Bar Remove supplied nut from weld output ter minal Slide weld cable terminal onto weld output terminal and secure with nut so that weld cable terminal is tight against copper...

Страница 20: ...Circuit common for 24 volts AC circuit The remaining sockets are not used 3 10 Connecting Remote Control Ref S 0004 A S 0750 Turn off power before connecting to Remote 14 receptacle 1 Remote 14 Recept...

Страница 21: ...current curves comparable to the recommended fuse 2 Time Delay fuses are UL class RK5 See UL 248 3 Normal Operating general purpose no intentional delay fuses are UL class K5 up to and including 60 a...

Страница 22: ...screws 3 Machine Grounding Terminal 4 Green Or Green Yellow Grounding Conductor Connect green or green yellow grounding conductor to welding power source groundingterminal first 5 Welding Power Source...

Страница 23: ...rol 6 Mode Switch The Mode switch setting determines both the process and output On Off control Areas highlighted in orange are a contactor on position 7 Arc Control Control adjusts inductance for MIG...

Страница 24: ...art an arc as follows 1 TIG Electrode 2 Workpiece Touch tungsten electrode to work piece at weld start point hold electrode to workpiece for 1 2 seconds and slowly lift electrode An arc will form when...

Страница 25: ...place unreadable labels Repair or replace cracked weld cable Clean and tighten weld terminals 6 Months Blow out or vacuum inside During heavy service clean monthly OR 5 2 Supplementary Protector CB1 8...

Страница 26: ...is shown contact a Factory Authorized Service Agent 5 Help 5 Display Indicates the secondary heat sink of the unit has overheated The unit has shut down to allow the fan to cool it see Section 3 2 Ope...

Страница 27: ...see Sections 3 10 and NO TAG Have Factory Authorized Service Agent check control board PC1 front panel display board PC2 and hall device HD1 Erratic or improper weld output Use proper size and type o...

Страница 28: ...OM 225 757 Page 24 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram...

Страница 29: ...OM 225 757 Page 25 242 567 a...

Страница 30: ...Notes...

Страница 31: ...bles No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cables and Non Electronic Cont...

Страница 32: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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