background image

Warranty Questions?

Call
1-800-4-A-MILLER
for your local
Miller distributor.

miller_warr 7/00

Your distributor also gives
you ...

Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.

Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.

Effective January 1, 2000

(Equipment with a serial number preface of “LA” or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY – Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants
to its original retail purchaser that new Miller equipment sold
after the effective date of this limited warranty is free of defects
in material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to
such defects in material or workmanship. Miller must be
notified in writing within thirty (30) days of such defect or
failure, at which time Miller will provide instructions on the
warranty claim procedures to be followed.

Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that
the equipment was delivered to the original retail purchaser, or
one year after the equipment is sent to a North American
distributor or eighteen months after the equipment is sent to an
International distributor.

1.

5 Years Parts – 3 Years Labor

*

Original main power rectifiers

*

Inverters (input and output rectifiers only)

2.

3 Years — Parts and Labor

*

Transformer/Rectifier Power Sources

*

Plasma Arc Cutting Power Sources

*

Semi-Automatic and Automatic Wire Feeders

*

Inverter Power Supplies

*

Intellitig

*

Engine Driven Welding Generators
(NOTE: Engines are warranted separately by
the engine manufacturer.)

3.

1 Year — Parts and Labor

*

DS-2 Wire Feeder

*

Motor Driven Guns (w/exception of Spoolmate
185 & Spoolmate 250)

*

Process Controllers

*

Positioners and Controllers

*

Automatic Motion Devices

*

RFCS Foot Controls

*

Induction Heating Power Sources

*

Water Coolant Systems

*

HF Units

*

Grids

*

Maxstar 140

*

Spot Welders

*

Load Banks

*

Miller Cyclomatic Equipment

*

Running Gear/Trailers

*

Plasma Cutting Torches (except APT & SAF
Models)

*

Field Options
(NOTE: Field options are covered under True
Blue

 

for the remaining warranty period of the

product they are installed in, or for a minimum of
one year — whichever is greater.)

4.

6 Months — Batteries

5.

90 Days — Parts

*

MIG Guns/TIG Torches

*

Induction Heating Coils and Blankets

*

APT, ZIPCUT & PLAZCUT Model Plasma Cutting
Torches

*

Remote Controls

*

Accessory Kits

*

Replacement Parts (No labor)

*

Spoolmate 185 & Spoolmate 250

*

Canvas Covers

Miller’s True Blue

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear.

2.

Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other
than Miller, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE
AND USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE
AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods
at customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN
AND ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE
OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL
EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND
DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long
an implied warranty lasts, or the exclusion of incidental,
indirect, special or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty
provides specific legal rights, and other rights may be
available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations
and exclusions set out above may not apply. This Limited
Warranty provides specific legal rights, and other rights may
be available, but may vary from province to province.

 

Содержание S-62

Страница 1: ...esses Description MIG GMAW Welding Flux Cored FCAW Welding Gas and Self Shielding Submerged SAW Welding Wire Feeder Use with CV Power Sources OM 1579 133 566V September 2001 Visit our website at www M...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...ifications 11 SECTION 4 INSTALLATION 11 4 1 Site Selection 11 4 2 Gun Recommendation Table 12 4 3 Equipment Connection Diagrams 12 4 4 Rear Panel Connections And Rotating Drive Assembly 13 4 5 14 Pin...

Страница 4: ...s 89 392 EEC 91 368 EEC 93 C 133 04 93 68 EEC Standards Arc Welding Equipment Part I Welding Power Sources IEC 60974 1 September 1998 Second Edition Arc Welding Equipment Wirefeed Systems IEC 974 5 Se...

Страница 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...aintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can caus...

Страница 8: ...s a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to el...

Страница 9: ...tation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le conduc...

Страница 10: ...r des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer to...

Страница 11: ...vrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de...

Страница 12: ...champs magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tels...

Страница 13: ...fumes can be hazardous to your health 2 1 Keep your head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding sparks can c...

Страница 14: ...only on CE products Note A Amperes V Volts AlternatingCurrent X Duty Cycle IP Degree Of Protection Hz Hertz Circuit Breaker Wire Feed Jog Output Trigger Line Connection Press To Set Press To Reset Tr...

Страница 15: ...To 35 6 mpm 023 To 1 8 in 0 6 To 3 2 mm Max Spool Weight 60 lb 27 kg 100 Volts 750 Amperes 100 Duty Cycle IP 21 Length 26 1 2 in 673 mm Width 14 in 356 mm Height 14 in 356 mm 45 lb 20 kg SECTION 4 INS...

Страница 16: ...FC 1260 Or FC 1150 4 3 Equipment Connection Diagrams 152 319 B 152 320 C 1 Welding Power Source 2 Contactor Control Power Cord 3 Positive Weld Cable 4 Negative Weld Cable 5 Workpiece 6 Gun 7 Wire Fee...

Страница 17: ...ing Gas Valve Fitting Requires fitting with 5 8 18 right hand threads 3 Optional Current Sensor Connection 4 Power Switch 5 14 Pin Cord 6 Weld Cable 7 Weld Cable Terminal 8 Drive Assembly To rotate th...

Страница 18: ...bility Standard All 023 To 5 64 in 0 6 To 2 mm 50 To 780 ipm 1 3 To 19 8 mpm Standard All 3 32 To 7 64 in 2 4 To 2 8 mm 50 To 700 ipm 1 3 To 17 8 mpm Standard All 1 8 in 3 2 mm 50 To 300 ipm 1 3 To 7...

Страница 19: ...will generally give the best performancefor these types of wires To adjust drive roll pressure hold nozzle about 2 in 51 mm from nonconductive surface and press gun trigger to feed wire against surfa...

Страница 20: ...X Means switch can be in either position Means switch must be in this position Spot Time Range Selection Option Interface Standard Settings 1 4 in 4 9 Optional Equipment DIP Switch Settings 1 2 3 4 5...

Страница 21: ...hedule B Indicator Light Optional 6 Schedule B Voltage Control Optional 7 Schedule B Wire Speed Control Op tional 8 Press To Set Button Optional Press and hold button to preset Schedule B wire feed sp...

Страница 22: ...Burnback Control Control adjusts time welding wire is energized after wire feed stops 6 Run In Control Control sets run in wire speed be fore arc initiation 7 Postflow Control Control sets time gas fl...

Страница 23: ...feed after trig ger is released and trigger hold is not on Check for a short between welding gun trigger leads and weld cable Repair short or replace welding gun Gas valve in feeder is rattling loudl...

Страница 24: ...OM 1579 Page 20 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram...

Страница 25: ...OM 1579 Page 21 196 503 A...

Страница 26: ...ge 22 SECTION 8 PARTS LIST Fig 8 4 Fig 8 2 1 2 3 4 5 7 8 9 6 7 10 11 12 18 14 19 22 23 24 25 26 27 6 20 21 ST 136 987 K 13 15 16 17 18 Hardware is common and not available unless listed Figure 8 1 Mai...

Страница 27: ...6 138 113 SPACER stl 500 OD x 12ga wall x 625 1 17 010 667 SCREW cap stl sch 250 20 x 2 250 1 18 156 243 CLAMP motor top 1 19 083 639 WEATHERSTRIPPING adh 125 x 1 500 order by ft 1ft 20 145 639 STRIP...

Страница 28: ...Ref ST 142 438 G See option that is applicable 1 2 4 3 5 6 7 Fig 8 3 8 9 11 12 13 14 15 20 19 18 17 16 21 22 23 24 25 9 26 10 29 30 28 31 27 Hardware is common and not available unless listed Figure...

Страница 29: ...S 1 PLG44 115 094 CONNECTOR SOCKETS 1 PLG5 130 203 CONNECTOR SOCKETS 1 PLG62 131 055 CONNECTOR SOCKETS 1 PLG64 167 361 CONNECTOR SOCKETS 1 R6 75 603 856 POTENTIOMETER 10 2 2 097 922 KNOB pointer 1 PLG...

Страница 30: ...922 KNOB pointer 1 See Fig 8 3 for additional parts 1 29 149 657 PANEL front 1 30 097 922 KNOB pointer 1 31 NAMEPLATE 1 120 304 BLANK 250mtg hole 6 119 951 BLANK 437mtg hole 4 107 983 BLANK 500mtg ho...

Страница 31: ...in nyl 250mtg hole 1 194 681 RUN IN CONTROL consisting of 1 140 789 SWITCH Reed 1 079 878 HOUSING 1 079 535 TERMINAL 4 079 531 CLAMP 1 7 180 650 PLATE control 1 8 133 344 PANEL option 1 9 197 153 SPA...

Страница 32: ...OM 1579 Page 28 See Table 8 1 For Drive Roll Wire Guide Kits Hardware is common and not available unless listed 802 458 Figure 8 4 Drive Assembly Wire...

Страница 33: ...182 155 SPRING 1 2 19 132 746 BUSHING spring 1 2 20 181 522 SHAFT spring 1 1 21 132 747 CARRIER shaft 1 1 22 133 739 WASHER flat buna 375 ID x 625 OD x 062thk 1 1 23 183 330 KNOB w extension 1 1 24 P...

Страница 34: ...703 151 067 151 058 132 961 151 081 151 074 053 709 7 64 in 110 in 2 8 mm 151 050 151 042 053 705 151 068 132 962 151 082 151 075 053 711 151 059 1 8 in 125 in 3 2 mm 151 051 151 043 053 707 151 069 1...

Страница 35: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 36: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

Отзывы: