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OM-206 Page 31

152

175

Quantity

Description

Part

No.

Dia.

Mkgs.

Item

No.

Figure 9-2. Module, Power & Diode (Fig 9-1 Item 26 & 27)

Model

C11

093 085

CAPACITOR, polye MF .0047uf 1000V

. . .

. . . . . .

. . . . .

. .

. . . . . . . . . . . . . . . . . . . .

. . . .

158 540

MODULE, pwr (consisting of)

. . .

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

170 702

MODULE, pwr (consisting of)

. . .

. . . . . . . . . . . . . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

156 247

BLADE, fan 6 in 4wg 30deg .252 bore CCW

. . .

. . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . .

170 706

KIT, fan blade (consisting of)

. . .

. . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

605 525

NUT, .312-24 stl elastic stop

. . .

. . . . . . . . . . . . . . . .

. . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

156 246

MOTOR, fan 120/230V 2600RPM w/36V sec (consisting of) 1

. . .

. . . . . .

. . . . .

. . . .

RC6

135 409

CONNECTOR & PINS, (consisting of)

. . . . . . . . . . . .

. . . . .

. . . . . .

. . . . . . . . . . . . . . . . .

114 656

CONNECTOR, rect pin 24-18ga

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . .

. . . . . . . . . . . . . . . . . . . . .

170 692

MOTOR, fan 230/460V 2600RPM w/36V sec (consisting of)

. . .

. . . . . .

. . . . .

. . . .

. . . . . .

RC11

165 895

CONNECTOR & PINS, (consisting of)

. . . . . . . . . . .

. . . .

. . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

147 996

CONNECTOR, rect skt pin 22-18ga

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

146 238

BRACKET, mtg fan motor

. . .

. . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

+151 484

HEAT SINK, pwr module

. . .

. . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

141 423

HEAT SINK, pwr module

. . .

. . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Q1-4

149 207

KIT, transistor mosfet

. . .

. . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

149 215

KIT, diode fast recovery

. . .

. . . . . .

. . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TP2

032 810

THERMOSTAT, NC

. . .

. . . . . .

. . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

SR1

149 218

KIT, rectifier integ 100A

. . .

. . . . . .

. . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SR1

149 217

KIT, rectifier integ 100A

. . .

. . . . . .

. . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VCM1

164 849

MODULE, varistor/capacitor 4 400 joule 1620-1980VDC

. . .

. . . . .

. . . .

. . . . . . . . .

PC2

151 284

CIRCUIT CARD, interconnecting

. . .

. . . . . .

. . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . .

PC2

167 368

CIRCUIT CARD, interconnecting

. . .

. . . . . .

. . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG6

115 092

CONNECTOR & SOCKETS, (consisting of)

. . . . . . . . . . .

. . . .

. .

. . . . . . . . . . . . . . . .

113 746

CONNECTOR, rect skt 24-18 ga

. . . . . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . .

PLG11

163 467

CONNECTOR & SOCKETS, (consisting of)

. . . . . . . . . . .

. . . .

. .

. . . . . . . . . . . . . . . . . . . . . .

147 995

CONNECTOR, rect skt 24-18 ga

. . . . . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153 178

LABEL, warning exploding parts etc

. . .

. . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . . . . . . .

VR4

004 113

VARISTOR, 40 joule 390VDC

. . .

. . . . . .

. . . . .

. .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

ST-145 796-D

Hardware is common and
not available unless listed.

*14 Is Supplied with 152 Model only

Figure 9-2. Module, Power & Diode (175 Model Illustrated)

Содержание Maxstar 152

Страница 1: ...Processes Description TIG GTAW Welding Arc Welding Power Source OM 206 141 754F October 1999 Stick SMAW Welding 152 Model 175 Model Maxstar 152 And 175 R Visit our website at www MillerWelds com...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...3 7 Connecting Input Power To 152 Models 13 3 8 Electrical Service Guide For 152 Ampere Models 13 3 9 Connecting Input Power To 175 Models 14 3 10 Electrical Service Guide For 175 Ampere Models 14 SEC...

Страница 4: ......

Страница 5: ...connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power cord for damage or...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...intained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cause...

Страница 8: ...a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to ele...

Страница 9: ...e de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le conducteur de mise la terre appropri...

Страница 10: ...des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer tou...

Страница 11: ...vrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de...

Страница 12: ...hamps magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tels...

Страница 13: ...1 0 5 6 2 0 12 3 7 0 01 31 lb 14 kg Length 16 1 2 in 419 mm Width 9 1 2 in 241 mm Height 8 in 203 mm 175 140 A 25 6 Volts DC 100 Duty Cycle 1 175 95 460 Volts AC 50 60 Hz Three Phase 7 4 1 0 5 9 0 4 3...

Страница 14: ...eld at rated load without overheating Y Exceeding duty cycle can damage unit and void warranty 0 15 minutes When overheated thermostat opens output stops and cooling fan keeps running Let fan run for...

Страница 15: ...lder Install according to manufacturer s instructions 4 Work Clamp Install onto work cable 5 Dinse Type Connector Install onto weld cable 10 ft 3 m Total Cable Length In Weld Circuit 20 ft 6 m 10 ft 3...

Страница 16: ...erse cable connections Align keyway insert connector and turn clockwise Ref SC 140 373 Ref ST 152 126 1 2 3 3 4 Connecting To Weld Output Receptacles sb7 1 5 94 ST 801 174 Ref S 0004 A S 0750 Ref ST 1...

Страница 17: ...stall and connect input conduc tors and grounding conductor in conduit or equivalent between wall receptacle and deenergized line disconnect device Connect grounding conductor first then line input co...

Страница 18: ...uctor and input conductors in conduit or equivalent to deener gized line disconnect device Connect grounding conductor first then line input conductors Be sure grounding conductor goes to an earth gro...

Страница 19: ...6 Power Switch 7 Pilot Light 1 2 3 4 5 6 7 4 1 Controls 1 Output Contactor Switch Use switch to select way of control ling output For front panel control place switch in On position For remote control...

Страница 20: ...on see Section 3 5 See Example below 3 Remote Foot Control 4 Remote Hand Dial 5 Fingertip Control 3 Set Switches Adjust Remote Control Set Control EXAMPLE Of Combination Remote Amperage Control Contro...

Страница 21: ...wly lift electrode An arc will form when electrode is lifted Normal open circuit voltage is not present before tungsten electrode touches workpiece only a low sensing voltage is present between electr...

Страница 22: ...onths OR Blow Out Or Vacuum Inside Replace Unreadable Labels 6 Months Tape Or Replace Cracked Cables ST 145 666 C Clean And Tighten Weld Connections 3 Months 14 Pin Cord Gas Hose Torch Cable Replace C...

Страница 23: ...pacitor s Measure the dc voltage across the positive and negative terminals until voltage drops to near 0 zero volts Proceed with job inside unit Reinstall wrapper when finished 1 2 3 Tools Needed 5 1...

Страница 24: ...if open or reset circuit breaker see Sec tions 3 7 or 3 9 Check for proper input and output connections see Sections 3 2 3 4 and 3 7 or 3 9 Erratic or improper weld output Tighten all welding cable co...

Страница 25: ...OM 206 Page 21 Notes...

Страница 26: ...OM 206 Page 22 SECTION 6 ELECTRICAL DIAGRAMS SC 166 403 Figure 6 1 Circuit Diagram For 152 Model...

Страница 27: ...OM 206 Page 23 SC 170 697 Figure 6 2 Circuit Diagram For 175 Model...

Страница 28: ...210 100 180 5 32 360 450 40 55 200 275 160 240 3 16 450 720 55 80 250 350 190 300 1 4 720 950 80 125 325 450 250 400 2 Thorium Alloyed Tungsten Red Band 010 Up to 25 Up to 20 Up to 15 020 15 40 15 35...

Страница 29: ...1 1 1 2 Times 2 Electrode Diameter 7 3 Preparing Tungsten For DC Electrode Negative DCEN Welding Ref S 0161 Ref S 0162 1 Tungsten Electrode 2 Tapered End Grind end of tungsten on fine grit hard abras...

Страница 30: ...Select and prepare tungsten according to Sections 7 1 and 7 2 or 7 3 Tungsten extension is the distance the tungsten extends out gas cup of torch Arc length is the distance from the tungsten to the wo...

Страница 31: ...OM 206 Page 27 8 3 Positioning Torch Tungsten For Various Weld Joints ST 162 003 S 0792 70 70 90 20 20 10 20 70 40 30 20 70 90 20 Butt Weld And Stringer Bead T Joint Lap Joint Corner Joint...

Страница 32: ...OM 206 Page 28 SECTION 9 PARTS LIST Figure 9 1 Main Assembly 175 Model Illustrated ST 145 668 J Hardware is common and not available unless listed 18 Is Supplied with 152 Model only...

Страница 33: ...type 50 70 series 2 2 129 527 CONN twlk insul male dinse type 50 series 2 2 16 145 743 LUG univ w scr 600V 2 14 wire 1 17 010 916 CONNECTOR clamp cable 750 1 1 18 120 484 CORD SET 250V 6 50P 12ga 3 c...

Страница 34: ...1 098 BUS BAR output 1 1 51 134 756 LABEL warning electric shock can kill 1 52 C12 135 286 CAPACITOR 1 1 53 C13 135 289 CAPACITOR 1 1 54 C14 141 524 LEAD ASSEMBLY elect 1 1 54 C15 141 525 LEAD ASSEMBL...

Страница 35: ...or 1 1 7 151 484 HEAT SINK pwr module 1 7 141 423 HEAT SINK pwr module 1 8 Q1 4 149 207 KIT transistor mosfet 4 4 9 D5 149 215 KIT diode fast recovery 1 10 TP2 032 810 THERMOSTAT NC 1 1 11 SR1 149 218...

Страница 36: ...19 140 622 HEAT SINK diode module 1 20 R9 098 324 RESISTOR WW fxd 25W 5 ohm 1 20 R5 098 324 RESISTOR WW fxd 25W 5 ohm 1 21 D1 2 151 431 KIT diode ultra fast recovery 1 1 22 C9 10 098 325 CAPACITOR pol...

Страница 37: ...Notes...

Страница 38: ......

Страница 39: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 40: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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