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Warranty Questions?

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1-800-4-A-MILLER

for your local

Miller distributor.

miller_warr 2006

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step of the way.

Effective January 1, 2006

(Equipment with a serial number preface of “LG” or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY 

 Subject to the terms and conditions

below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to

its original retail purchaser that new Miller equipment sold after

the effective date of this limited warranty is free of defects in

material and workmanship at the time it is shipped by Miller. THIS

WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE

WARRANTIES OF MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or

replace any warranted parts or components that fail due to such

defects in material or workmanship. Miller must be notified in

writing within thirty (30) days of such defect or failure, at which

time Miller will provide instructions on the warranty claim

procedures to be followed.
Miller shall honor warranty claims on warranted equipment listed

below in the event of such a failure within the warranty time

periods. All warranty time periods start on the date that the

equipment was delivered to the original retail purchaser, or one

year after the equipment is sent to a North American distributor

or eighteen months after the equipment is sent to an

International distributor.
1.

5 Years Parts — 3 Years Labor

* Original main power rectifiers

2.

3 Years — Parts and Labor

* Transformer/Rectifier Power Sources
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Inverter Power Sources (Unless Otherwise Stated)
* Water Coolant Systems (Integrated)
* Intellitig
* Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the

engine manufacturer.)

3.

1 Year — Parts and Labor Unless Specified

* Motor Driven Guns (w/exception of Spoolmate

Spoolguns)

* Positioners and Controllers
* Automatic Motion Devices
* RFCS Foot Controls
* Induction Heating Power Sources, Coolers, and

Electronic

Controls/Recorders

* Water Coolant Systems (Non-Integrated)
* Flowgauge and Flowmeter Regulators (No Labor)
* HF Units
* Grids
* Spot Welders
* Load Banks
* Arc Stud Power Sources & Arc Stud Guns
* Racks
* Running Gear/Trailers
* Plasma Cutting Torches (except APT & SAF

Models)

* Field Options

(NOTE: Field options are covered under True Blue

®

for the remaining warranty period of the product they

are installed in, or for a minimum of one year —

whichever is greater.)

* Bernard-Branded Mig Guns (No Labor)
* Weldcraft-Branded TIG Torches (No Labor)
* Subarc Wire Drive Assemblies

4.

6 Months — Batteries

5.

90 Days — Parts

* MIG Guns/TIG Torches and Subarc (SAW) Guns

* Induction Heating Coils and Blankets, Cables, and

Non-Electronic Controls

* APT & SAF Model Plasma Cutting Torches
* Remote Controls
* Accessory (Kits)
* Replacement Parts (No labor)
* Spoolmate Spoolguns
* Canvas Covers

Miller’s True Blue

®

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,

cutting nozzles, contactors, brushes, slip rings, relays

or parts that fail due to normal wear. (Exception:

brushes, slip rings, and relays are covered on Bobcat,

Trailblazer, and Legend models.)

2.

Items furnished by Miller, but manufactured by others, such

as engines or trade accessories. These items are covered

by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other than

Miller, or equipment that has been improperly installed,

improperly operated or misused based upon industry

standards, or equipment which has not had reasonable and

necessary maintenance, or equipment which has been

used for operation outside of the specifications for the

equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND

USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS

TRAINED AND EXPERIENCED IN THE USE AND

MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the

exclusive remedies shall be, at Miller’s option: (1) repair; or (2)

replacement; or, where authorized in writing by Miller in

appropriate cases, (3) the reasonable cost of repair or

replacement at an authorized Miller service station; or (4)

payment of or credit for the purchase price (less reasonable

depreciation based upon actual use) upon return of the goods at

customer’s risk and expense. Miller’s option of repair or

replacement will be F.O.B., Factory at Appleton, Wisconsin, or

F.O.B. at a Miller authorized service facility as determined by

Miller. Therefore no compensation or reimbursement for

transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES

PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE

REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR

DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF

PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY

OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND

ANY IMPLIED WARRANTY, GUARANTY OR

REPRESENTATION AS TO PERFORMANCE, AND ANY

REMEDY FOR BREACH OF CONTRACT TORT OR ANY

OTHER LEGAL THEORY WHICH, BUT FOR THIS

PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION

OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,

INCLUDING ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR PARTICULAR

PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT

FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED

BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an

implied warranty lasts, or the exclusion of incidental, indirect,

special or consequential damages, so the above limitation or

exclusion may not apply to you. This warranty provides specific

legal rights, and other rights may be available, but may vary from

state to state.
In Canada, legislation in some provinces provides for certain

additional warranties or remedies other than as stated herein,

and to the extent that they may not be waived, the limitations and

exclusions set out above may not apply. This Limited Warranty

provides specific legal rights, and other rights may be available,

but may vary from province to province.

 

Содержание DS-74D12 Swingarc

Страница 1: ...1500 13 207 494H 2006 05 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Gas and Self Shielding Submerged SAW Welding Wire Feeder Use with CV Power Sources DS 74S D Swingarc File MIG GM...

Страница 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...vel Into Pipe Post 9 4 2 Installing Control Box And Adjusting Tilt 10 4 3 Installing Boom And Reel Support 10 4 4 Installing Wire Guide Extension 11 4 5 Equipment Connection Diagram 12 4 6 Control Box...

Страница 4: ......

Страница 5: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Страница 6: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Страница 7: ...s computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt l...

Страница 8: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Страница 9: ...la norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales provin...

Страница 10: ...es poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur p...

Страница 11: ...ut provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Страница 12: ...bpart Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 31...

Страница 13: ...0 Volts 750 Amperes 100 Duty Cycle 12 ft 3 7 m 207 lb 94 kg 16 ft 4 9 m 280 lb 127 kg 12 ft 3 7 m Boom 16 ft 4 9 m Boom Maximum Height With 4 ft 1 2 m Post 17 ft 5 2 m 21 ft 6 4 m Vertical Lift Of Boo...

Страница 14: ...o desired viewing angle Re place and tighten front screw Tight en pivot screw 803 182 Tools Needed 1 2 3 4 3 8 in 5 6 7 4 3 Installing Boom And Reel Support ST 153 170 A 1 Swivel Plates 2 Yoke Remove...

Страница 15: ...Extension ST 152 383 1 Wire Guide Fitting 2 Bolt 3 Monocoil Liner 4 Wire Guide Extension Tighten bolt to secure liner in wire guide fitting Do not overtighten bolt and crush liner Repeat procedure fo...

Страница 16: ...ld Output Cable 4 Positive Weld Output Cable 5 Workpiece 6 Weld Control 7 Boom 8 Gun 9 Swivel 10 Pipe Post And Base 11 Gas Hose 12 Gas Supply and Regulator Customer Supplied Shielding gas pressure not...

Страница 17: ...volts ac contactor control circuit A J B K I L G Circuit common for 24 volts ac circuit C L N H D M G C 10 volts dc input from power source to wire feeder with respect to socket D D M G E F D Remote c...

Страница 18: ...5 Safety Collar Retain safety collar for use in disas sembling or moving boom 1 2 4 3 2 3 4 Rod Rod Increasing Spring Pressure For A Heavy Gun Decreasing Spring Pressure For A Lighter Gun Tools Neede...

Страница 19: ...se as possible to drive rolls with out touching Install gun Lay gun cable out straight Cut off end of wire Push wire through guides up to drive rolls continue to hold wire Press Jog button to feed wir...

Страница 20: ...n 14 pin receptacle on machines that don t provide current feed back Install wrapper when finished 1 803 063 Ref 802 944 In the DIP switch S1 illustrations the elevated slider on each switch is shown...

Страница 21: ...Or Or High Speed Motor Meters Minute High Speed Motor Inches Minute Standard Motor Meters Minute Standard Motor Inches Minute Digital Meter Functions 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 803 188 Remove wrapp...

Страница 22: ...Purge switch If the welding arc does not initiate in 3 seconds after the gun trigger is activated the unit will perform a jog opera tion for a maximum of two minutes If the gun trigger is still activ...

Страница 23: ...803 184 5 5 Voltage Control And Digital Meters 3 1 2 1 Voltmeter Displays actual or preset voltage from welding power source through the 14 pin control cable 2 Wire Speed Meter Displays preset and ac...

Страница 24: ...fore maintaining 3 Months Replace unreadable labels Clean and tighten weld terminals Repair or replace cracked weld cable Check 14 pin cord Check gas hose and fittings Check gun cable Replace cracked...

Страница 25: ...s in this period indicates the type of error The priority of the errors is related to the num ber of blinks indicating the error The more blinks the more severe the error motor error is top priority A...

Страница 26: ...ng Check gun trigger See gun Owner s Manual Readjust hub tension and drive roll pressure see Section 4 11 Change to correct size drive roll see Table 8 1 Clean or replace dirty or worn drive roll Inco...

Страница 27: ...OM 1500 13 Page 23 Notes...

Страница 28: ...OM 1500 13 Page 24 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram...

Страница 29: ...OM 1500 13 Page 25 204 716 B...

Страница 30: ...RTS LIST 803 189 C 1 2 3 4 5 6 10 12 13 14 16 17 18 19 20 21 26 22 28 2 Fig 8 4 Fig 8 2 Fig 8 3 Fig 8 5 7 27 8 9 11 23 24 25 29 30 Fig 8 4 Hardware is common and not available unless listed 15 15 14 2...

Страница 31: ...le Trigger 20 In Boom Detach consisting of 2 2 115 094 Housing Plug Skts service kit 2 2 080 328 Rcpt W Skts Free Hanging 2 2 079 531 Conn Circ Cpc Clamp Str Rlf Size 11 453od 2 2 604 571 Cable Port N...

Страница 32: ...lack 2 2 6 000 527 Blank Snap in Nyl 875 Mtg Hole Black 1 1 7 201 228 Cable Power 16 5ft 8 c 2 14ga 6 18ga consisting of 1 1 8 139 041 Strain Relief 1 1 9 163 519 Cable Port 16 5 Ft 10 079 739 Conn ci...

Страница 33: ...be ordered To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model and serial number required when ordering parts from your local distr...

Страница 34: ...OM 1500 13 Page 30 ST 142 306 H 1 2 3 5 6 7 8 9 10 12 13 14 15 16 17 18 20 21 22 23 29 30 15 14 24 25 26 19 27 28 4 Hardware is common and not available unless listed 11 Figure 8 3 Boom Assembly...

Страница 35: ...079 020 Nut Stl Hex Elastic Stop 750 16 1 1 18 155 335 Pipe Blk 3 000 X 875 0 1 19 149 858 Spring Cprsn 3 750 Od X 625 Wire X 36 000 1 0 19 151 625 Spring Cprsn 3 750 Od X 640 Wire X 36 000 0 1 20 150...

Страница 36: ...ch 250 20 X 1 500 4 4 2 172 075 Carrier Drive Roll W Components 24 Pitch 4 4 3 149 962 Spacer Carrier Drive Roll 4 4 4 149 486 Pin Rotation Arm Rocker 2 2 5 163 282 Nut 250 28 Stl 2 2 6 165 798 Spring...

Страница 37: ...204 Connector Sockets 1 1 604 311 Grommet Rbr 250 Id X 375Mtg Hole 1 1 25 132 611 Optical Encoder Disc 1 1 603 115 Weather Stripping Adh 125 X 375 1 1 26 134 834 Hose Sae 187 Id X 410 Od order by ft 2...

Страница 38: ...x 125thk 2 6 010 191 WASHER fbr 656 ID x 1 500 OD x 125thk 4 7 058 628 WASHER brake stl 4 8 058 428 HUB spool 2 9 080 393 SUPPORT reel 1 10 108 008 REEL wire 60 lb consisting of 2 11 124 900 SUPPORT r...

Страница 39: ...041 053 703 151 058 132 961 151 074 053 709 7 64 in 110 in 2 8 mm 151 042 053 705 132 962 151 075 053 711 151 059 1 8 in 125 in 3 2 mm 151 043 053 707 151 060 132 963 151 076 053 712 Fraction Metric W...

Страница 40: ...Notes...

Страница 41: ...Notes...

Страница 42: ...Notes...

Страница 43: ...Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s...

Страница 44: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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