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OM-1500-13 Page 14

4-8. Removing Safety Collar And Adjusting Boom

ST-142 599-C

Locking Knob

Tighten knob to prevent boom

movement. Loosen knob to allow

boom movement. Change knob po-

sition to limit upward movement.
Pull boom down slightly and re-

move safety collar. Boom should

balance in any position from hori-

zontal to 60 degrees above hori-

zontal. If necessary, adjust boom

as follows:
2

Threaded Rod

Jam Nut

Loosen jam nut and turn threaded

rod until boom balances. Tighten

jam nut. Be sure several full threads

are through yoke to prevent boom

falling.
4

Yoke

Safety Collar

Retain safety collar for use in disas-

sembling or moving boom.

Rod

Increasing Spring

Pressure For A Heavy

Gun

Decreasing Spring

Pressure For A

Lighter Gun

Tools Needed:

1-1/8 in

4-9. Gun Recommendation Table

Process

Gun

GMAW

−

Hard or Cored Wires

Roughneck C-Series Guns: 300, 400, 500, And

600 Amp.

FCAW

−

Self-Shielding Wires

FC-1260 Or FC-1150

4-10. Wire Type, Size, And Feed Speed Capability Table

Motor Speed

Wire Type

Wire Size

Feed Speed Capability

Standard

All

.023 To 5/64 in (0.6 To 2 mm)

50 To 780 ipm (1.3 To 19.8 mpm)

Standard

All

3/32 To 7/64 in (2.4 To 2.8 mm)

50 To 700 ipm (1.3 To 17.8 mpm)

Standard

All

1/8 in (3.2 mm)

50 To 300 ipm (1.3 To 7.6 mpm)

Optional High

Speed

All

.023 To 5/64 in (0.6 To 2 mm)

92 To 1435 ipm (2.3 To 36.4 mpm)

Содержание DS-74D12 Swingarc

Страница 1: ...1500 13 207 494H 2006 05 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Gas and Self Shielding Submerged SAW Welding Wire Feeder Use with CV Power Sources DS 74S D Swingarc File MIG GM...

Страница 2: ...tinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...vel Into Pipe Post 9 4 2 Installing Control Box And Adjusting Tilt 10 4 3 Installing Boom And Reel Support 10 4 4 Installing Wire Guide Extension 11 4 5 Equipment Connection Diagram 12 4 6 Control Box...

Страница 4: ......

Страница 5: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Страница 6: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Страница 7: ...s computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt l...

Страница 8: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Страница 9: ...la norme OSHA 29 CFR 1910 147 voir normes de s curit D Installer le poste correctement et le mettre la terre convenablement selon les consignes du manuel de l op rateur et les normes nationales provin...

Страница 10: ...es poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et pr voir un d tecteur d incendie et un ex tincteur p...

Страница 11: ...ut provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec...

Страница 12: ...bpart Q and Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux r gionaux le t l phone de la r gion 5 Chicago est 31...

Страница 13: ...0 Volts 750 Amperes 100 Duty Cycle 12 ft 3 7 m 207 lb 94 kg 16 ft 4 9 m 280 lb 127 kg 12 ft 3 7 m Boom 16 ft 4 9 m Boom Maximum Height With 4 ft 1 2 m Post 17 ft 5 2 m 21 ft 6 4 m Vertical Lift Of Boo...

Страница 14: ...o desired viewing angle Re place and tighten front screw Tight en pivot screw 803 182 Tools Needed 1 2 3 4 3 8 in 5 6 7 4 3 Installing Boom And Reel Support ST 153 170 A 1 Swivel Plates 2 Yoke Remove...

Страница 15: ...Extension ST 152 383 1 Wire Guide Fitting 2 Bolt 3 Monocoil Liner 4 Wire Guide Extension Tighten bolt to secure liner in wire guide fitting Do not overtighten bolt and crush liner Repeat procedure fo...

Страница 16: ...ld Output Cable 4 Positive Weld Output Cable 5 Workpiece 6 Weld Control 7 Boom 8 Gun 9 Swivel 10 Pipe Post And Base 11 Gas Hose 12 Gas Supply and Regulator Customer Supplied Shielding gas pressure not...

Страница 17: ...volts ac contactor control circuit A J B K I L G Circuit common for 24 volts ac circuit C L N H D M G C 10 volts dc input from power source to wire feeder with respect to socket D D M G E F D Remote c...

Страница 18: ...5 Safety Collar Retain safety collar for use in disas sembling or moving boom 1 2 4 3 2 3 4 Rod Rod Increasing Spring Pressure For A Heavy Gun Decreasing Spring Pressure For A Lighter Gun Tools Neede...

Страница 19: ...se as possible to drive rolls with out touching Install gun Lay gun cable out straight Cut off end of wire Push wire through guides up to drive rolls continue to hold wire Press Jog button to feed wir...

Страница 20: ...n 14 pin receptacle on machines that don t provide current feed back Install wrapper when finished 1 803 063 Ref 802 944 In the DIP switch S1 illustrations the elevated slider on each switch is shown...

Страница 21: ...Or Or High Speed Motor Meters Minute High Speed Motor Inches Minute Standard Motor Meters Minute Standard Motor Inches Minute Digital Meter Functions 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 803 188 Remove wrapp...

Страница 22: ...Purge switch If the welding arc does not initiate in 3 seconds after the gun trigger is activated the unit will perform a jog opera tion for a maximum of two minutes If the gun trigger is still activ...

Страница 23: ...803 184 5 5 Voltage Control And Digital Meters 3 1 2 1 Voltmeter Displays actual or preset voltage from welding power source through the 14 pin control cable 2 Wire Speed Meter Displays preset and ac...

Страница 24: ...fore maintaining 3 Months Replace unreadable labels Clean and tighten weld terminals Repair or replace cracked weld cable Check 14 pin cord Check gas hose and fittings Check gun cable Replace cracked...

Страница 25: ...s in this period indicates the type of error The priority of the errors is related to the num ber of blinks indicating the error The more blinks the more severe the error motor error is top priority A...

Страница 26: ...ng Check gun trigger See gun Owner s Manual Readjust hub tension and drive roll pressure see Section 4 11 Change to correct size drive roll see Table 8 1 Clean or replace dirty or worn drive roll Inco...

Страница 27: ...OM 1500 13 Page 23 Notes...

Страница 28: ...OM 1500 13 Page 24 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram...

Страница 29: ...OM 1500 13 Page 25 204 716 B...

Страница 30: ...RTS LIST 803 189 C 1 2 3 4 5 6 10 12 13 14 16 17 18 19 20 21 26 22 28 2 Fig 8 4 Fig 8 2 Fig 8 3 Fig 8 5 7 27 8 9 11 23 24 25 29 30 Fig 8 4 Hardware is common and not available unless listed 15 15 14 2...

Страница 31: ...le Trigger 20 In Boom Detach consisting of 2 2 115 094 Housing Plug Skts service kit 2 2 080 328 Rcpt W Skts Free Hanging 2 2 079 531 Conn Circ Cpc Clamp Str Rlf Size 11 453od 2 2 604 571 Cable Port N...

Страница 32: ...lack 2 2 6 000 527 Blank Snap in Nyl 875 Mtg Hole Black 1 1 7 201 228 Cable Power 16 5ft 8 c 2 14ga 6 18ga consisting of 1 1 8 139 041 Strain Relief 1 1 9 163 519 Cable Port 16 5 Ft 10 079 739 Conn ci...

Страница 33: ...be ordered To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model and serial number required when ordering parts from your local distr...

Страница 34: ...OM 1500 13 Page 30 ST 142 306 H 1 2 3 5 6 7 8 9 10 12 13 14 15 16 17 18 20 21 22 23 29 30 15 14 24 25 26 19 27 28 4 Hardware is common and not available unless listed 11 Figure 8 3 Boom Assembly...

Страница 35: ...079 020 Nut Stl Hex Elastic Stop 750 16 1 1 18 155 335 Pipe Blk 3 000 X 875 0 1 19 149 858 Spring Cprsn 3 750 Od X 625 Wire X 36 000 1 0 19 151 625 Spring Cprsn 3 750 Od X 640 Wire X 36 000 0 1 20 150...

Страница 36: ...ch 250 20 X 1 500 4 4 2 172 075 Carrier Drive Roll W Components 24 Pitch 4 4 3 149 962 Spacer Carrier Drive Roll 4 4 4 149 486 Pin Rotation Arm Rocker 2 2 5 163 282 Nut 250 28 Stl 2 2 6 165 798 Spring...

Страница 37: ...204 Connector Sockets 1 1 604 311 Grommet Rbr 250 Id X 375Mtg Hole 1 1 25 132 611 Optical Encoder Disc 1 1 603 115 Weather Stripping Adh 125 X 375 1 1 26 134 834 Hose Sae 187 Id X 410 Od order by ft 2...

Страница 38: ...x 125thk 2 6 010 191 WASHER fbr 656 ID x 1 500 OD x 125thk 4 7 058 628 WASHER brake stl 4 8 058 428 HUB spool 2 9 080 393 SUPPORT reel 1 10 108 008 REEL wire 60 lb consisting of 2 11 124 900 SUPPORT r...

Страница 39: ...041 053 703 151 058 132 961 151 074 053 709 7 64 in 110 in 2 8 mm 151 042 053 705 132 962 151 075 053 711 151 059 1 8 in 125 in 3 2 mm 151 043 053 707 151 060 132 963 151 076 053 712 Fraction Metric W...

Страница 40: ...Notes...

Страница 41: ...Notes...

Страница 42: ...Notes...

Страница 43: ...Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s...

Страница 44: ...retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal...

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