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OM-175 104 Page 3

1-4.

Additional Installation, Operation, And Maintenance Hazards

MOVING PARTS can cause injury.

1.

Before working of generator, remove spark plugs
or injectors to keep engine from kicking back or
starting.

2.

Block flywheel so that it will not turn while working
on generator components.

FLYING PIECES OF METAL or DIRT can
injure eyes.

1.

Wear safety glasses with side shields or face
shield.

STATIC ELECTRICITY can damage parts
on circuit boards.

1.

Put on grounded wrist strap BEFORE handling
boards or parts.

2.

Use proper static-proof bags and boxes to store,
move, or ship PC boards.

MAGNETIC FIELDS FROM HIGH
CURRENTS can affect pacemaker
operation.

1.

Pacemaker wearers keep away.

2.

Wearers should consult their doctor before going
near arc welding, gouging, or spot welding
operations.

HOT PARTS can cause severe burns.

1.

.Allow cooling period before maintaining.

2.

Wear protective gloves and clothing when working
on a hot engine.

FALLING EQUIPMENT can cause serious
personal injury and equipment damage.

1.

Use lifting eye to lift unit only, NOT running gear,
gas cylinders, or any other accessories.

2.

Use equipment of adequate capacity to lift unit.

READ INSTRUCTIONS.

1.

Use only genuine MILLER replacement parts.

2.

Reinstall injectors and bleed air from fuel system
according to engine manual.

DO NOT LET ENGINE EXHAUST SPARKS
CAUSE FIRE.

1.

Use approved engine exhaust spark arrestor in
required areas – see applicable codes.

LOW VOLTAGE AND FREQUENCY CAN
DAMAGE electrical equipment such as
MOTORS.

1.

Turn off or unplug equipment before starting or
stopping engine.

OVERUSE can cause OVERHEATED
EQUIPMENT.

1.

Allow cooling period.

2.

Reduce current or reduce duty cycle before
starting to weld again.

3.

Follow rated duty cycle.

TILTING OF TRAILER can cause injury.

1.

Use tongue jack or blocks to support weight.

2.

Properly install welding generator onto trailer
according to instructions supplied with trailer.

BATTERY ACID can BURN SKIN AND
EYES.

1.

Do not tip.

2.

Replace damaged battery.

3.

Flush eyes and skin immediately with water.

WARNING

1-5.

Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

Safety and Health Standards, OSHA 29 CFR 1910, from
Superintendent of Documents, U.S. Government Printing Office,
Washington, D.C. 20402.

Recommended Safe Practices for the Preparation for Welding and
Cutting of Containers That Have Held Hazardous Substances,
American Welding Society Standard AWS F4.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

National Electrical Code, NFPA Standard 70, from National Fire
Protection Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet
P-1, from Compressed Gas Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA 22202.

Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard, Rexdale, Ontario, Canada M9W 1R3.

S

afe Practices For Occupation And Educational Eye And Face

Protection, ANSI Standard Z87.1, from American National Standards
Institute, 1430 Broadway, New York, NY 10018.

Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

1-6.

EMF Information

Considerations About Welding And The Effects Of Low Frequency
Electric And Magnetic Fields

The following is a quotation from the General Conclusions Section of
the U.S. Congress, Office of Technology Assessment, 

Biological

Effects of Power Frequency Electric & Magnetic Fields – Background
Paper, OTA-BP-E-53 (Washington, DC: U.S. Government Printing
Office, May 1989): “. . . there is now a very large volume of scientific
findings based on experiments at the cellular level and from studies
with animals and people which clearly establish that low frequency
magnetic fields can interact with, and produce changes in, biological
systems. While most of this work is of very high quality, the results are
complex. Current scientific understanding does not yet allow us to
interpret the evidence in a single coherent framework. Even more
frustrating, it does not yet allow us to draw definite conclusions about
questions of possible risk or to offer clear science-based advice on
strategies to minimize or avoid potential risks.”

To reduce magnetic fields in the workplace, use the following
procedures:

1.

Keep cables close together by twisting or taping them.

2.

Arrange cables to one side and away from the operator.

3.

Do not coil or drape cables around the body.

4.

Keep welding power source and cables as far away as
practical.

5.

Connect work clamp to workpiece as close to the weld as
possible.

About Pacemakers:

The above procedures are also recommended for pacemaker
wearers. Consult your doctor for complete information.

Содержание Bobcat 225G

Страница 1: ...AW Welding Welding Mode Weld Output Range Rated Welding Output Maximum Open Circu it Voltage Auxiliary Power Rating Fuel Capacity Engine CC AC 50 225 A 225 A 25 V 100 Duty Cycle 80 Kohler CH18 CC DC 5...

Страница 2: ...ecting The Battery 7 3 6 Weld Output Terminals And Selecting Cable Sizes 7 SECTION 4 OPERATING WELDING GENERATOR 8 4 1 Front Panel Controls 8 4 2 Duty Cycle 9 SECTION 5 OPERATING AUXILIARY EQUIPMENT 1...

Страница 3: ...ersized or poorly spliced cables 11 Do not drape cables over your body 12 If earth grounding of the workpiece is required ground it directly with a separate cable do not use work clamp or work cable 1...

Страница 4: ...as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock and fire hazards 9 Do not use welder to thaw frozen pipes 10...

Страница 5: ...hington D C 20402 Recommended Safe Practices for the Preparation for Welding and Cutting of Containers That Have Held Hazardous Substances American Welding Society Standard AWS F4 1 from American Weld...

Страница 6: ...V Volts Engine Oil Fuel Battery Engine Engine Engine Choke Check Valve Clearance Do not switch while welding Work Connection Positive Negative Alternating Current AC Output Welding Arc Electrode Gas...

Страница 7: ...460 mm 18 in 460 mm OR Movement Airflow Clearance Location Grounding OR 3 2 Dimensions Weights And Operating Angles A B Dimensions B C Height 31 in 787 mm Do not exceed operating angles while i i d il...

Страница 8: ...1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 CV WELD 3750 RPM AC WELD 3750 RPM AUX POWER 3750 RPM IDLE 2200 RPM DC WELD 3750 RPM 3 4 Engine Prestart Checks Ref ST 801 188 A Ref ST 801 221 Check all...

Страница 9: ...the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding the work area Total Cable Copper Length In Weld Circuit Not Exceeding 100 ft...

Страница 10: ...ntrol see Sec tion 3 4 To Stop turn Engine Control switch to Off position 3 Weld Process Selector Switch Use switch to select type of weld output Use a positive position for Direct Current Electrode P...

Страница 11: ...A Duty cycle is the percentage of 10 minutes that unit can weld at rated load without overheating Exceeding duty cycle can damage unit and void war ranty Continuous Welding 100 Duty Cycle at 225 Ampe...

Страница 12: ...At least once a month run en gine at weld power speed and press Test button to verify GFCI is working properly 2 240 V 50 A AC Receptacle RC1 RC1 supplies 60 Hz single phase power at weld power speed...

Страница 13: ...rotection is the same as standard receptacles South African And Australian Receptacle Options 2 240 V 16 A AC South African Receptacles RC1 RC2 And RC3 3 240 V 15 A AC Australian Receptacles RC1 RC2 A...

Страница 14: ...receptacle shares a load with one half of 240 V receptacle 2 Plug Wired For 240 V 2 Wire Load 3 Neutral Silver Terminal 4 Load 1 Brass Terminal 5 Load 2 Brass Terminal 6 Ground Green Terminal 7 Ampere...

Страница 15: ...creen See Section 6 7 Service Air Cleaner Foam Element See Section 6 3 50 h Clean And Tighten Weld Terminals 100 h Change Oil See Section 6 4 And Maintenance Label Check Spark Plugs Check Air Cleaner...

Страница 16: ...r Filter Service 100 hours or less see Owner s Manual Air Filter Element MILLER 067 272 Kohler 4708303 Air Filter Wrapper MILLER 067 273 Kohler 2408302 Spark Arrestor Inspection And Service 20 operati...

Страница 17: ...Dipstick Change engine oil and filter ac cording to engine owner s manual Close valve and valve cap before adding oil and run ning engine Fill crankcase with new oil to full mark on dipstick see Secti...

Страница 18: ...d Screw Loosen mounting screws Adjust solenoid position so engine runs at idle speed If necessary back out idle speed screw so solenoid can be moved to correct position Tighten mounting screws Be sure...

Страница 19: ...e wiring har ness If F6 opens the engine does not crank Replace any open fuses Reinstall panel before operating unit If any fuse continues to open contact Factory Authorized Service Agent 3 8 in 2 1 T...

Страница 20: ...nd workpiece Use dry properly stored electrodes for SMAW and GTAW Remove excessive coils from weld cables Tighten and clean connections both inside and outside welding generator Check and adjust engin...

Страница 21: ...essure shutdown switch see Section 3 4 Periodically recharge battery approximately every 3 months Replace battery Check voltage regulator and connections according to engine manual Have Factory Author...

Страница 22: ...OM 175 104 Page 20 SECTION 7 ELECTRICAL DIAGRAM SB 180 690 B Figure 7 1 Circuit Diagram For Welding Generator...

Страница 23: ...104 Page 22 SECTION 8 PARTS LIST 1 2 3 4 5 6 7 8 9 10 14 11 13 15 23 21 34 36 41 42 Fig 8 2 Fig 8 3 Figure 8 1 Main Assembly ST 801 432 B 22 16 17 18 19 20 24 25 26 27 28 29 30 31 32 33 35 37 38 39 40...

Страница 24: ...59 917 DOOR access battery 1 20 173 921 CABLE bat pos included w engine 1 21 168 037 BATTERY stor 12V 430crk 75rsv GP58 dry 1 22 082 319 CABLE bat neg 1 172 669 CABLE bat neg 1 23 173 043 BRACKET mtg...

Страница 25: ...an reset 1P 40A 250VAC 2 10 CB3 4 093 996 CIRCUIT BREAKER man reset 1P 20A 250VAC 2 11 HM 145 247 METER hour 12 24VDC 1 12 175 010 CONTROL push pull 1 13 119 014 LEVER switch 1 14 R3 VR1 046 819 SUPPR...

Страница 26: ...0hexhd 4 9 160 573 STUD stl 375 16 x 17 125 4 10 125 548 HOLDER brush elect 1 11 005 614 HOLDER brush 2 12 126 984 BRUSH w SPRING 2 13 161 306 CAP brushholder 2 14 047 879 BAR retaining brushholder 1...

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