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Miller Electric Bobcat 225G, Руководство пользователя

"Miller Electric Bobcat 225G" - мощный генератор и сварочный аппарат в одном устройстве. Загрузите бесплатное Руководство пользователя с manualshive.com и ознакомьтесь с подробной информацией о функциях и настройках этого уникального продукта. Легко и удобно настроить свой Bobcat 225G благодаря полезному руководству.

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OM-175 104 Page 23

Description

Part

No.

Dia.

Mkgs.

Item

No.

Figure 8-1. Main Assembly

Quantity

1

+159 907

COVER, top

1

. . . 

. . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1

♦

+169 441

COVER, top

1

. . . 

. . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2

108 487

LABEL, warning: falling equipment can cause serious injury

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . 

3

169 329

PANEL, side

2

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3

♦

169 442

PANEL, side

2

. . . 

. . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4

159 914

UPRIGHT, base

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5

168 640

SEAL, tank fuel filler neck

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6

164 928

SEAL, barrel 11.78 ID x .378thk

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7

178 497

PANEL, rear lower

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

147 601

CAP, tank screw-on w/vent

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

9

178 498

TANK, fuel 8.5gal (consisting of)

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

10

178 632

FITTING, stand pipe hose .250 x 7.325 lg

1

. . . 

. . . . . . . . . . . . . . 

. . . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . 

11

121 652

FILTER KIT, fuel w/clamps

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

12

173 088

LABEL, engine maintenance

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

13

173 065

MUFFLER, exhaust engine w/heat shield (Included w/engine)

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . 

14

+173 042

ENGINE, gas elec start (consisting of)

1

. . . 

. . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

15

165 271

VALVE, oil drain 3/8-18NPTF

1

. . . 

. . . . . . . . . . . . . . 

. . . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

TS1

SOLENOID, 14VDC .53A (see engine parts list)

1

. . . . . . . . . . 

. . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . . . 

BRACKET, mtg solenoid (see engine parts list)

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . . . 

180 096

TUNE-UP & FILTER KIT, (consisting of)

1

. . . . . . . . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

066 698

OIL FILTER

1

. . . . . . . . . . . . . . . . . . . . 

. . . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

121 652

FILTER/CLAMPS, fuel

1

. . . . . . . . . . . . . . . . . . . . 

. . . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

067 272

ELEMENT, air cleaner

1

. . . . . . . . . . . . . . . . . . . . 

. . . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

067 273

AIR FILTER, wrapper

1

. . . . . . . . . . . . . . . . . . . . 

. . . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

067 007

SPARK PLUG

2

. . . . . . . . . . . . . . . . . . . . 

. . . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

16

Fig 8-3

GENERATOR

1

. . . 

. . . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

24

182 361

KIT, holddown battery

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

18

168 385

LABEL, warning battery explosion can blind

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . 

19

+159 917

DOOR, access battery

1

. . . 

. . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

20

173 921

CABLE, bat pos (included w/engine)

1

. . . 

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. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

21

168 037

BATTERY, stor 12V 430crk 75rsv GP58 dry

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . 

22

082 319

CABLE, bat neg

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

172 669

CABLE, bat neg

1

. . . . . . . . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

23

173 043

BRACKET, mtg engine

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

24

165 660

BRACKET, mtg generator

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

25

DC-Z

165 578

STABILIZER

1

. . . 

. . . . 

. . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26

AC-Z

176 301

REACTOR

1

. . . 

. . . . 

. . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

27

164 920

BRACKET, mtg stab/reactor

2

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

28

159 906

PAN, base

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

29

160 844

COVER, base

4

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

30

+180 628

PANEL, front lower

1

. . . 

. . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

31

Fig 8-2

PANEL, front w/components

1

. . . 

. . . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

32

SR1

142 503

RECTIFIER, si 1 ph 300A 400PIV

1

. . . 

. . . . 

. . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

33

173 734

LINK, jumper

2

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

34

1T

172 661

BLOCK, stud connection 6 position

1

. . . 

. . . . . 

. . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

35

D4

135 184

DIODE BOARD

1

. . . 

. . . . . 

. . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

36

SR2

035 704

RECTIFIER, integ 40A 800V

1

. . . 

. . . . 

. . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

37

172 731

HOLDER, fuse mintr

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

38

F1

*169 296

FUSE, mintr gl 25A 125V

1

. . . 

. . . . . 

. . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

39

C1

176 719

CAPACITOR, elctlt 1000uf 75VDC

1

. . . 

. . . . . 

. . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

40

177 136

CLAMP, capacitor 2.500dia clip

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

41

CT1

179 494

TRANSFORMER, current sensing

1

. . . 

. . . . 

. . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

42

R2

165 599

RESISTOR, WW adj 225W 0-6 ohm

1

. . . 

. . . . . 

. . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

RC4

116 045

CONNECTOR & PINS

1

. . . . . . . . . . 

. . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

PLG6

136 810

CONNECTOR & PINS

1

. . . . . . . . . 

. . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

PLG4

CONNECTOR, (see engine parts list)

1

. . . . . . . . . 

. . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

RC6

168 844

CONNECTOR, rect 4 pin/skt rcpt

1

. . . . . . . . . . 

. . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

43

134 792

LABEL, warning general precautionary

1

. . . 

. . . . . . . . . . . . . . 

. . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

♦

Part of Optional 043 051 Stainless Steel kit.

*Recommended Spare Parts.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

Содержание Bobcat 225G

Страница 1: ...AW Welding Welding Mode Weld Output Range Rated Welding Output Maximum Open Circu it Voltage Auxiliary Power Rating Fuel Capacity Engine CC AC 50 225 A 225 A 25 V 100 Duty Cycle 80 Kohler CH18 CC DC 5...

Страница 2: ...ecting The Battery 7 3 6 Weld Output Terminals And Selecting Cable Sizes 7 SECTION 4 OPERATING WELDING GENERATOR 8 4 1 Front Panel Controls 8 4 2 Duty Cycle 9 SECTION 5 OPERATING AUXILIARY EQUIPMENT 1...

Страница 3: ...ersized or poorly spliced cables 11 Do not drape cables over your body 12 If earth grounding of the workpiece is required ground it directly with a separate cable do not use work clamp or work cable 1...

Страница 4: ...as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock and fire hazards 9 Do not use welder to thaw frozen pipes 10...

Страница 5: ...hington D C 20402 Recommended Safe Practices for the Preparation for Welding and Cutting of Containers That Have Held Hazardous Substances American Welding Society Standard AWS F4 1 from American Weld...

Страница 6: ...V Volts Engine Oil Fuel Battery Engine Engine Engine Choke Check Valve Clearance Do not switch while welding Work Connection Positive Negative Alternating Current AC Output Welding Arc Electrode Gas...

Страница 7: ...460 mm 18 in 460 mm OR Movement Airflow Clearance Location Grounding OR 3 2 Dimensions Weights And Operating Angles A B Dimensions B C Height 31 in 787 mm Do not exceed operating angles while i i d il...

Страница 8: ...1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 CV WELD 3750 RPM AC WELD 3750 RPM AUX POWER 3750 RPM IDLE 2200 RPM DC WELD 3750 RPM 3 4 Engine Prestart Checks Ref ST 801 188 A Ref ST 801 221 Check all...

Страница 9: ...the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding the work area Total Cable Copper Length In Weld Circuit Not Exceeding 100 ft...

Страница 10: ...ntrol see Sec tion 3 4 To Stop turn Engine Control switch to Off position 3 Weld Process Selector Switch Use switch to select type of weld output Use a positive position for Direct Current Electrode P...

Страница 11: ...A Duty cycle is the percentage of 10 minutes that unit can weld at rated load without overheating Exceeding duty cycle can damage unit and void war ranty Continuous Welding 100 Duty Cycle at 225 Ampe...

Страница 12: ...At least once a month run en gine at weld power speed and press Test button to verify GFCI is working properly 2 240 V 50 A AC Receptacle RC1 RC1 supplies 60 Hz single phase power at weld power speed...

Страница 13: ...rotection is the same as standard receptacles South African And Australian Receptacle Options 2 240 V 16 A AC South African Receptacles RC1 RC2 And RC3 3 240 V 15 A AC Australian Receptacles RC1 RC2 A...

Страница 14: ...receptacle shares a load with one half of 240 V receptacle 2 Plug Wired For 240 V 2 Wire Load 3 Neutral Silver Terminal 4 Load 1 Brass Terminal 5 Load 2 Brass Terminal 6 Ground Green Terminal 7 Ampere...

Страница 15: ...creen See Section 6 7 Service Air Cleaner Foam Element See Section 6 3 50 h Clean And Tighten Weld Terminals 100 h Change Oil See Section 6 4 And Maintenance Label Check Spark Plugs Check Air Cleaner...

Страница 16: ...r Filter Service 100 hours or less see Owner s Manual Air Filter Element MILLER 067 272 Kohler 4708303 Air Filter Wrapper MILLER 067 273 Kohler 2408302 Spark Arrestor Inspection And Service 20 operati...

Страница 17: ...Dipstick Change engine oil and filter ac cording to engine owner s manual Close valve and valve cap before adding oil and run ning engine Fill crankcase with new oil to full mark on dipstick see Secti...

Страница 18: ...d Screw Loosen mounting screws Adjust solenoid position so engine runs at idle speed If necessary back out idle speed screw so solenoid can be moved to correct position Tighten mounting screws Be sure...

Страница 19: ...e wiring har ness If F6 opens the engine does not crank Replace any open fuses Reinstall panel before operating unit If any fuse continues to open contact Factory Authorized Service Agent 3 8 in 2 1 T...

Страница 20: ...nd workpiece Use dry properly stored electrodes for SMAW and GTAW Remove excessive coils from weld cables Tighten and clean connections both inside and outside welding generator Check and adjust engin...

Страница 21: ...essure shutdown switch see Section 3 4 Periodically recharge battery approximately every 3 months Replace battery Check voltage regulator and connections according to engine manual Have Factory Author...

Страница 22: ...OM 175 104 Page 20 SECTION 7 ELECTRICAL DIAGRAM SB 180 690 B Figure 7 1 Circuit Diagram For Welding Generator...

Страница 23: ...104 Page 22 SECTION 8 PARTS LIST 1 2 3 4 5 6 7 8 9 10 14 11 13 15 23 21 34 36 41 42 Fig 8 2 Fig 8 3 Figure 8 1 Main Assembly ST 801 432 B 22 16 17 18 19 20 24 25 26 27 28 29 30 31 32 33 35 37 38 39 40...

Страница 24: ...59 917 DOOR access battery 1 20 173 921 CABLE bat pos included w engine 1 21 168 037 BATTERY stor 12V 430crk 75rsv GP58 dry 1 22 082 319 CABLE bat neg 1 172 669 CABLE bat neg 1 23 173 043 BRACKET mtg...

Страница 25: ...an reset 1P 40A 250VAC 2 10 CB3 4 093 996 CIRCUIT BREAKER man reset 1P 20A 250VAC 2 11 HM 145 247 METER hour 12 24VDC 1 12 175 010 CONTROL push pull 1 13 119 014 LEVER switch 1 14 R3 VR1 046 819 SUPPR...

Страница 26: ...0hexhd 4 9 160 573 STUD stl 375 16 x 17 125 4 10 125 548 HOLDER brush elect 1 11 005 614 HOLDER brush 2 12 126 984 BRUSH w SPRING 2 13 161 306 CAP brushholder 2 14 047 879 BAR retaining brushholder 1...

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