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OM-175 104 Page 2

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode.
Since gas cylinders are normally part of the welding
process, be sure to treat them carefully.

1.

Protect compressed gas cylinders from excessive heat,
mechanical shocks, slag, open flames, sparks, and arcs.

2.

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

3.

Keep cylinders away from any welding or other electrical
circuits.

4.

Never drape a welding torch over a gas cylinder.

5.

Never allow a welding electrode to touch any cylinder.

6.

Never weld on a pressurized cylinder – explosion will result.

7.

Use only correct shielding gas cylinders, regulators, hoses, and
fittings designed for the specific application; maintain them and
associated parts in good condition.

8.

Turn face away from valve outlet when opening cylinder valve.

9.

Keep protective cap in place over valve except when cylinder is
in use or connected for use.

10. Read and follow instructions on compressed gas cylinders,

associated equipment, and CGA publication P-1 listed in Safety
Standards.

WELDING can cause fire or explosion.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks,
hot workpiece, and hot equipment can cause fires
and burns. Accidental contact of electrode to metal
objects can cause sparks, explosion, overheating,
or fire. Check and be sure the area is safe before
doing any welding.

1.

Protect yourself and others from flying sparks and hot metal.

2.

Do not weld where flying sparks can strike flammable material.

3.

Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.

4.

Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.

5.

Watch for fire, and keep a fire extinguisher nearby.

6.

Be aware that welding on a ceiling, floor, bulkhead, or partition
can cause fire on the hidden side.

7.

Do not weld on closed containers such as tanks, drums, or
pipes, unless they are properly prepared according to AWS F4.1
(see Safety Standards).

8.

Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.

9.

Do not use welder to thaw frozen pipes.

10. Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

11. Wear oil-free protective garments such as leather gloves, heavy

shirt, cuffless trousers, high shoes, and a cap.

12. Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

1-3.

Engine Hazards

ENGINE EXHAUST GASES can kill.

Engines produce harmful exhaust gases.

1.

Use equipment outside in open, well-ventilated areas.

2.

If used in a closed area, vent engine exhaust outside and
away from any building air intakes.

WARNING

ENGINE FUEL can cause fire or
explosion.

Engine fuel is highly flammable.

1.

Stop engine and let it cool off before checking or adding fuel.

2.

Do not add fuel while smoking or if unit is near any sparks or
open flames.

3.

Do not overfill tank – allow room for fuel to expand.

4.

Do not spill fuel. If fuel is spilled, clean up before starting
engine.

MOVING PARTS can cause injury.

Moving parts, such as fans, rotors, and belts can
cut fingers and hands and catch loose clothing.

1.

Keep all doors, panels, covers, and guards closed and
securely in place.

2.

Stop engine before installing or connecting unit.

3.

Have only qualified people remove guards or covers for
maintenance and troubleshooting as necessary.

4.

To prevent accidental starting during servicing, disconnect
negative (–) battery cable from battery.

5.

Keep hands, hair, loose clothing, and tools away from moving
parts.

6.

Reinstall panels or guards and close doors when servicing is
finished and before starting engine.

SPARKS can cause BATTERY GASES
TO EXPLODE; BATTERY ACID can
burn eyes and skin.

Batteries contain acid and generate explosive
gases.

1.

Always wear a face shield when working on a battery.

2.

Stop engine before disconnecting or connecting battery
cables.

3.

Do not allow tools to cause sparks when working on a battery.

4.

Do not use welder to charge batteries or jump start vehicles.

5.

Observe correct polarity (+ and –) on batteries.

STEAM AND PRESSURIZED HOT
COOLANT can burn face, eyes, and
skin.

It is best to check coolant level when engine is
cold to avoid scalding.

1.

If the engine is warm and checking is needed, follow steps 2
and 3.

2.

Wear safety glasses and gloves and put a rag over cap.

3.

Turn cap slightly and let pressure escape slowly before
completely removing cap.

Содержание Bobcat 225G

Страница 1: ...AW Welding Welding Mode Weld Output Range Rated Welding Output Maximum Open Circu it Voltage Auxiliary Power Rating Fuel Capacity Engine CC AC 50 225 A 225 A 25 V 100 Duty Cycle 80 Kohler CH18 CC DC 5...

Страница 2: ...ecting The Battery 7 3 6 Weld Output Terminals And Selecting Cable Sizes 7 SECTION 4 OPERATING WELDING GENERATOR 8 4 1 Front Panel Controls 8 4 2 Duty Cycle 9 SECTION 5 OPERATING AUXILIARY EQUIPMENT 1...

Страница 3: ...ersized or poorly spliced cables 11 Do not drape cables over your body 12 If earth grounding of the workpiece is required ground it directly with a separate cable do not use work clamp or work cable 1...

Страница 4: ...as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock and fire hazards 9 Do not use welder to thaw frozen pipes 10...

Страница 5: ...hington D C 20402 Recommended Safe Practices for the Preparation for Welding and Cutting of Containers That Have Held Hazardous Substances American Welding Society Standard AWS F4 1 from American Weld...

Страница 6: ...V Volts Engine Oil Fuel Battery Engine Engine Engine Choke Check Valve Clearance Do not switch while welding Work Connection Positive Negative Alternating Current AC Output Welding Arc Electrode Gas...

Страница 7: ...460 mm 18 in 460 mm OR Movement Airflow Clearance Location Grounding OR 3 2 Dimensions Weights And Operating Angles A B Dimensions B C Height 31 in 787 mm Do not exceed operating angles while i i d il...

Страница 8: ...1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 CV WELD 3750 RPM AC WELD 3750 RPM AUX POWER 3750 RPM IDLE 2200 RPM DC WELD 3750 RPM 3 4 Engine Prestart Checks Ref ST 801 188 A Ref ST 801 221 Check all...

Страница 9: ...the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding the work area Total Cable Copper Length In Weld Circuit Not Exceeding 100 ft...

Страница 10: ...ntrol see Sec tion 3 4 To Stop turn Engine Control switch to Off position 3 Weld Process Selector Switch Use switch to select type of weld output Use a positive position for Direct Current Electrode P...

Страница 11: ...A Duty cycle is the percentage of 10 minutes that unit can weld at rated load without overheating Exceeding duty cycle can damage unit and void war ranty Continuous Welding 100 Duty Cycle at 225 Ampe...

Страница 12: ...At least once a month run en gine at weld power speed and press Test button to verify GFCI is working properly 2 240 V 50 A AC Receptacle RC1 RC1 supplies 60 Hz single phase power at weld power speed...

Страница 13: ...rotection is the same as standard receptacles South African And Australian Receptacle Options 2 240 V 16 A AC South African Receptacles RC1 RC2 And RC3 3 240 V 15 A AC Australian Receptacles RC1 RC2 A...

Страница 14: ...receptacle shares a load with one half of 240 V receptacle 2 Plug Wired For 240 V 2 Wire Load 3 Neutral Silver Terminal 4 Load 1 Brass Terminal 5 Load 2 Brass Terminal 6 Ground Green Terminal 7 Ampere...

Страница 15: ...creen See Section 6 7 Service Air Cleaner Foam Element See Section 6 3 50 h Clean And Tighten Weld Terminals 100 h Change Oil See Section 6 4 And Maintenance Label Check Spark Plugs Check Air Cleaner...

Страница 16: ...r Filter Service 100 hours or less see Owner s Manual Air Filter Element MILLER 067 272 Kohler 4708303 Air Filter Wrapper MILLER 067 273 Kohler 2408302 Spark Arrestor Inspection And Service 20 operati...

Страница 17: ...Dipstick Change engine oil and filter ac cording to engine owner s manual Close valve and valve cap before adding oil and run ning engine Fill crankcase with new oil to full mark on dipstick see Secti...

Страница 18: ...d Screw Loosen mounting screws Adjust solenoid position so engine runs at idle speed If necessary back out idle speed screw so solenoid can be moved to correct position Tighten mounting screws Be sure...

Страница 19: ...e wiring har ness If F6 opens the engine does not crank Replace any open fuses Reinstall panel before operating unit If any fuse continues to open contact Factory Authorized Service Agent 3 8 in 2 1 T...

Страница 20: ...nd workpiece Use dry properly stored electrodes for SMAW and GTAW Remove excessive coils from weld cables Tighten and clean connections both inside and outside welding generator Check and adjust engin...

Страница 21: ...essure shutdown switch see Section 3 4 Periodically recharge battery approximately every 3 months Replace battery Check voltage regulator and connections according to engine manual Have Factory Author...

Страница 22: ...OM 175 104 Page 20 SECTION 7 ELECTRICAL DIAGRAM SB 180 690 B Figure 7 1 Circuit Diagram For Welding Generator...

Страница 23: ...104 Page 22 SECTION 8 PARTS LIST 1 2 3 4 5 6 7 8 9 10 14 11 13 15 23 21 34 36 41 42 Fig 8 2 Fig 8 3 Figure 8 1 Main Assembly ST 801 432 B 22 16 17 18 19 20 24 25 26 27 28 29 30 31 32 33 35 37 38 39 40...

Страница 24: ...59 917 DOOR access battery 1 20 173 921 CABLE bat pos included w engine 1 21 168 037 BATTERY stor 12V 430crk 75rsv GP58 dry 1 22 082 319 CABLE bat neg 1 172 669 CABLE bat neg 1 23 173 043 BRACKET mtg...

Страница 25: ...an reset 1P 40A 250VAC 2 10 CB3 4 093 996 CIRCUIT BREAKER man reset 1P 20A 250VAC 2 11 HM 145 247 METER hour 12 24VDC 1 12 175 010 CONTROL push pull 1 13 119 014 LEVER switch 1 14 R3 VR1 046 819 SUPPR...

Страница 26: ...0hexhd 4 9 160 573 STUD stl 375 16 x 17 125 4 10 125 548 HOLDER brush elect 1 11 005 614 HOLDER brush 2 12 126 984 BRUSH w SPRING 2 13 161 306 CAP brushholder 2 14 047 879 BAR retaining brushholder 1...

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