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MAINTENANCE

TECHNICAL DOCUMENTATION 

17

CLEANING THE INLET BALLOFIX VALVE

As part of the annual maintenance for the unit we recommend cleaning the integral basket filter in the 

incoming ballofix valve to ensure it does not become blocked over time with dirt or debris from the incoming 

water supply. To do this, the valve must be isolated and the cap on the left hand side of the valve should be 

removed utilising a flat-head screwdriver. This will provide access to the filter which can be removed using a 

pair of long nose pliers or similar tool. Once the filter is clean, the cap and filter must both be refitted and the 

valve reopened.

STEPS 01 - 03

STEP 04:

STEP 05:

STEP 06:

STEP 07:

First follow 

STEPS 01 - 03

 for 

REMOVING THE CONTROLS ASSEMBLY

 detailed on 

page 16

.

Once the controls assembly has been removed from the unit, the 

pipework fittings can be gently pushed down to unclip them from their 

slot in the front casing.

Turn the unit around and there will be four recessed retaining screws, one 

in each corner, which can now be unscrewed using a PZ2 screwdriver. 

This will allow the casing to be opened, though care should be taken as 

the front and back casing will still be connected together with wiring.

If required, the wiring can be separated using the plug and socket 

connectors so that the front casing can be fully detached.

Three PZ2 screws will be holding the manifold assembly in place inside 

the casing. Unscrewing these will allow the entire assembly to be slid 

forward out of the casing, granting easy access to the solenoid valves.

Plug and socket connectors will allow the solenoid valves wiring to be 

separated, detaching the valves and the manifold assembly from the 

main unit.

Once the valve to be cleaned has been identified (see 

page 14

 or 

16

 for 

details) the valve head should be removed from the manifold by 

unscrewing the four bolts using an 11mm spanner or socket. The valve 

should then be lifted from the manifold body, ensuring the internals are 

not disturbed in the process.

There is a small pilot hole in the diaphragm which aids in equalising the 

pressure when the valve opens or closes. This must be cleared of any 

obstruction. Depending on the valve, there may also be a small brass pin 

and ferrule in the pilot hole which can safely be removed, ensuring that 

the diaphragm is not damaged in doing so. The valve and manifold 

base should then be given a general clean.

To reassemble the unit, 

STEPS 01 - 07

 should be reversed.

Содержание 3

Страница 1: ...P R E S S U R I S A T I O N U N I T MIKROFILL 3 PRESSURISATION UNIT TECHNICAL DOCUMENTATION ISSUE 12 15 Rev 01 I N S P I R E D E F F I C I E N C Y ...

Страница 2: ......

Страница 3: ...cal Diagram Electrical Data Keypad Functions System Data Up Power Down Service Mode Status Display Pressure Correct System Filling Filling Stopped due to Low Mains Water Pressure Frequent Use Service Mode Adjusting Settings Parameter Functions Fault Diagnosis Status Fault Conditions Status Fault Conditions continued Manual Override Component List Maintenance Removing the Controls Assembly Cleaning...

Страница 4: ...t Start Current Fuse Rating Maximum Load BMS Relays CONNECTION DETAILS Cold Water Inlet System Outlet Drain via Tundish Maximum Inlet Pressure Maximum Cold Fill Pressure Nominal Flow Rate Dry Weight 1806078 230 Volt 1 Amp 1 Amp 3 Amp 5 Amp 15mm Compression 15mm Compression BSP 5 Bar 4 7 Bar 14 l min at 2 Bar 5 kg ...

Страница 5: ...ly or a boosted cold water supply The unit is supplied complete with all necessary isolating valves and incorporates a basket filter in the inlet ballofix valve A flexible hose is supplied with the unit which MUST be connected to the inlet ballofix valve as shown in the diagram to the left Failure to do so may result in damage to the inlet pressure sensor due to water hammer resulting in a SENSOR ...

Страница 6: ... in excess of 1000L capacity please contact our technical department IMPORTANT NOTE DRAIN Following every fill procedure the unit will discharge a small amount of water establishing an air break For this the unit is supplied fitted with a BSP tundish which must be connected to a suitable drain Mikrofill Systems Ltd cannot accept responsibility for any consequential damage caused by failure to conn...

Страница 7: ...M OF A TYPICAL INSTALLATION Please note that for the purpose of clarity system valves are not shown For systems exceeding 90 C contact our technical department on 03452 60 60 20 for advice Further installation guidelines can be found on page 05 of this technical documentation ...

Страница 8: ...ONS FOR FIXING IN MILLIMETRES A maximum size of No 8 screws or M4 bolts are to be used A minimum of 25mm clearance either side of the unit is required A minimum of 250mm clearance above the unit is required The unit must be fitted on a sound solid surface 262 205 170 177 ...

Страница 9: ...the unit will first need to be removed by unscrewing the PZ2 screw located on the underside Removing this cover will reveal a 12 way terminal block with each connection labelled 1 9 for the volt free relays see electrical installation diagram below Live Earth and Neutral The wiring can be passed through the cable glands on the underside of the unit through an opening in the front casing then conne...

Страница 10: ...w the calibration code for the unit s pressure sensors by pressing and holding it down for 2 seconds The top line of numbers displayed will relate to the calibration of the unit SERVICE MODE This is a multi function button that when the unit is in operational mode is used to mute the audible alarm conditions Pressing and holding this button for approximately 8 seconds will put the unit into SERVIC...

Страница 11: ...proximately 8 seconds The display will indicate that you are now in SERVICE MODE You can then release the button The button can now be used to scroll through the various settings To increase or decrease the value of a setting use the or buttons respectively After adjusting the settings the unit will save any changes made and return to its normal operating mode when no button is pressed for approxi...

Страница 12: ...which is calculated in minutes the less responsive the flood protection set at 0 00 to disable Lvl 1 Leak Alert protection refers to the amount of time in seconds that the unit will continue to fill the system once the cold fill pressure has been reached to prevent overshoot or undershoot of the fill pressure increasing the time prevents undershoot and decreasing it prevents overshoot warns of fre...

Страница 13: ... requires a dynamic mains pressure of 0 3 bar or more above its cold fill setting If the mains pressure usually satisfies this requirement then the cause of the mains pressure drop should be investigated The filter in the included mains inlet ballofix valve should be removed and cleaned to ensure flow into the unit is not being restricted see page 17 for details If the unit operates more than the ...

Страница 14: ...splay are fluctuating or the voltage is unstable when measured with a multimeter then there is likely an issue with the supply The unit can be powered from an alternative source or a power suppressor can be fitted to try and stabilise the incoming voltage to the unit In either case of SENSOR FAILURE the Mikrofill 3 can be put into MANUAL OVERRIDE to stop it from locking out any equipment on site d...

Страница 15: ...PRESSION CHECK VALVE Ø 15mm CHECK VALVE WITH FLOW REGULATOR Ø 15mm CONTROLS ASSEMBLY WITH SENSORS ISOLATION VALVE OUTLET 15mm COMPRESSION NORMALLY CLOSED SOLENOID VALVE NORMALLY OPEN SOLENOID VALVE O RING NITRILE 3mm I D x 3mm C S 11 12 13 14 15 16 17 18 19 MK3000034 MK3000017 MK3000028 MK3000029 MK3000019 MK3000020 MK3000021 MK3000024 MK3000025 O RING NITRILE 14 5mm I D x 3mm C S PCB POWER PIPE C...

Страница 16: ...PZ2 screwdriver to give access to the terminal block where the unit can then be disconnected electrically Once fully isolated and disconnected both mechanically and electrically the unit can be removed from the wall by unscrewing the slot head bolt on the topside of the unit and lifting then pulling the unit from its backplate With the unit removed from the wall the steps detailed on the following...

Страница 17: ...d be taken as the front and back casing will still be connected together with wiring If required the wiring can be separated using the plug and socket connectors so that the front casing can be fully detached Three PZ2 screws will be holding the manifold assembly in place inside the casing Unscrewing these will allow the entire assembly to be slid forward out of the casing granting easy access to ...

Страница 18: ...s Moat Redditch B98 9HL declare that the Mikrofill 3 pressurisation unit satisfies the essential requirements of the Electromagnetic Compatibility EMC Directive 2004 108 EC and the Low Voltage Directive LVD 2006 95 EC and is manufactured in accordance with the harmonised European standard BS EN 60730 1 2011 Signed by Steven Cherrington Technical Director United Kingdom 28th August 2015 ...

Страница 19: ...ISO 9001 Registered Quality Management 015 ...

Страница 20: ...North Moons Moat Redditch Worcestershire B98 9HL UK T 44 0 3452 60 60 20 F 44 0 3452 60 60 21 E info mikrofill com www mikrofill com Mikrofill Systems Ltd 11 Merse Road ...

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