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INTRODUCTION

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MACHINERY OVERVIEW

This machine, weighing more than 200kg to more than 400kg, is a compactor with back and forth motion. The strong vibra-

tion from the two-axes pendulum structure inside the vibrator changes the machine’s motion into straight back and forth 

motion. The machine compacts through this motion.

The machine has tightening and compacting effect for all ground types other than the soft soil with high water percentage. 

Because the machine is capable of straight back and forth movement, it works very effectively in grooved structures.  Also, 

since the work efficiency of this machine is high, it is suitable for compacting of a large area. The machine also works well 

for flattening and leveling rough ground surface with irregularities created by the use of a powerful tamping rammer. 

The machine can be used widely for heavy compacting works such as base work as well as finishing work for asphalt paving.

   

Do not use this machine on ground with a high water percentage and, in particular, do not use on clay because the machine 

will not advance. Use this machine for compacting earth and sand mixtures, soil, sand or gravel. Do not use this machine for 

other type of work.

   

The upper part of the machine consists of an engine, handle, belt cover and exterior frame. The upper part of the machine 

is fixed to the vibrating plate of the lower part via an anti-vibration rubber. The lower part of this machine consists of a vibrat-

ing plate that incorporates a vibrator, there are two pendulums. The phase of those pendulums is changed by hydraulic 

pressure. 

The hydraulic cylinder for the vibrator is connected with a hydraulic hose to the hydraulic pump, which is directly connected 

to the drive lever. 

   

Power is provided by an air-cooled single-cylinder 4-cycle gasoline engine or diesel engine. The engine output shaft is 

equipped with a centrifugal clutch. The centrifugal clutch is engaged when the engine speed increases. V-pulley is incorpo-

rated to the centrifugal clutch drum, and power is transmitted via the V-belt to the V-pulley on the vibrator side. 

Through this process, the engine revolution is changed to the pendulum revolution suitable for compacting. 

The vibrator pulley rotates the pendulum axis of the drive side. The two pendulums inside the vibrator are fixed to the two 

pendulum axes that are positioned in parallel and are connected with the gear. The two axes rotate in opposite directions at 

the same speed to generate vibration.

There is a spiral groove on the inner periphery of the gear assembled on the pendulum axis to be driven. This groove serves 

as a key groove to let the guide pin slide to the axis direction. This guide pin is connecting the two pendulum axes. The phase 

of the two pendulums is changed by the axial sliding of the guide pin. The change in phase causes the vibration to change 

directions, thus changing the speed and travel direction of the machine.

Hydraulic pressure is used for the axial movement of the guide pin. At the end of the groove where the guide pin is attached, 

a piston is installed. When the oil level rises inside the hydraulic cylinder on the vibrator side and the pressure increases, the 

piston is pushed. Then the axis connected to the piston is pushed, which causes the guide pin attached to the axis to move, 

resulting in a change in phase. 

The operator of the machine, by using the back and forth motion lever of the handle, can adjust the oil quantity and pressure 

by the connected hand pump to get the travel speed suitable for the work. 

This operation manual describes the proper operation, basic inspection and maintenance procedures of the reversible 

compactor.  Please  read  this  operation  manual  before  use  in  order  to  maximize  the  excellent  performance  of  this 

machine and make your work more efficient and effective.   

After reading the manual, please keep it in a handy location for easy reference.

For the handling the engine, please refer to the separate engine operation manual.

For inquiries about repair parts, parts lists, service manuals, and repairs, please contact the store where you purchased 

the  product,  our  sales  office,  or  the  Mikasa  Parts  Service  Center.  For  parts  lists,  please  visit  our  homepage  at: 

http://www.mikasas.com/ 

where you can access Mikasa WEB parts lists.



Application

Warning About Incorrect Applications And Techniques

Structure

Power Transmission

The illustrations in this manual might slightly differ in part from the machine you actually 

purchased due to design changes. 

Содержание 455115

Страница 1: ...8 MVH 158 http www mikasas com en REVERSIBLE COMPACTOR INSTRUCTION MANUAL 402 09402 402 09402 Contents of Declaration of Conformity Please refer the EC DECLARATION OF CONFORMITY in this manual as well...

Страница 2: ...Chiyoda ku Tokyo Japan 3 Name and address of the person who keeps the technical documentation Takahiro Kishino engineer R D Division Mikasa Sangyo Co Ltd Shiraoka city Saitama Japan 4 Type Vibratory...

Страница 3: ...n l annexe VIII procedura Garanzia di Qualit totale 13 Nom et adresse de l organisme notifi 14 Mandataire dans la Communaute Europeenne 15 Directive concernee Est egalement conforme aux dispositions d...

Страница 4: ...ation Loading And Unloading Transportation Precautions Storage Inspection And Maintenance Schedule Table Open The Front Cover Changing The Engine Oil Cleaning The Air Cleaner Checking Changing The V b...

Страница 5: ...endulum revolution suitable for compacting The vibrator pulley rotates the pendulum axis of the drive side The two pendulums inside the vibrator are fixed to the two pendulum axes that are positioned...

Страница 6: ...gerous for young children to come near the machine Please pay careful atten tion to the method of storing and the storage location for this machine Especially the engine start key has to be taken out...

Страница 7: ...very hot Do not touch immediately after the machine stops because they are still very hot If you notice deterioration of machine operation during your work stop your work immediately Before moving awa...

Страница 8: ...hecking bolts and nuts If disassembly is involved in maintenance refer to the maintenance instruction manual to make your work safe If the battery fixing bolts have been removed put them back and tigh...

Страница 9: ...5 4 9 Label Position The illustration is shown for model MVH 158DZ Specifications are subject to change without notice 1 6 9 4 10 7 8 2 5 9 5 3 158GH 128GH...

Страница 10: ...o move Stop Switch to O OFF position Close Fuel Cock at the end START STOP Starting and stopping P N 9209 00110 DECAL SET MVH MRH EXP EU NPA 1476 Diesel engine type is excluded Refer to engine instruc...

Страница 11: ...el tank Hand pump Breather plug with plug cap Handle lock Stored position Grip Front cover Hook Throttle lever Direction control lever variable speed adjustable MVH 158DZ Handle Air cleaner Engine Vib...

Страница 12: ...Front cover Hook Throttle lever Direction control lever variable speed adjustable Handle Air cleaner Engine switch Engine Muffler Vibrating plate Rubber cover Fuel tank cap Fuel inlet Recoil starter...

Страница 13: ...ibrating Frequency Centrifugal Force Max Traveling Speed mm mm mm mm mm kg kw min 1 PS min 1 r p m Hz VPM kN m min MODEL MVH 158GH MVH 158DZ Specifications are subject to change without notice Main Di...

Страница 14: ...E The illustration is shown for model MVH 158DZ Specifications are subject to change without notice MVH 128 590mm MVH 158 700mm MVH 128 400mm MVH 158 430mm MVH 128 1030mm MVH 158 1140mm MVH 128 965mm...

Страница 15: ...or Looseness Falling off Check item The check is details of engine is referred to engine instruction manual independently Set the machine on a level surface then remove the oil gauge of the vibrator C...

Страница 16: ...mes while refuel ing Do not fill to the rim because the fuel might spill Wipe off well if a spill occurs Use clean automotive gasoline or automotive light oil appropriate for the engine Let the fuel r...

Страница 17: ...minutes This is especially important in cold weather 5 6 7 8 Rotation number is displayed during opera tion Fig 13 Open the throttle lever to the idling position Fig 14 Hold the recoil starter grip a...

Страница 18: ...hrottle lever before the rotational speed is possible fall CAUTION 8 2 Operation During operation pay sufficient attention to dangerous objects obstacles in the direc tion of your work and surrounding...

Страница 19: ...cool it down before stopping Turn the engine switch to the OFF position then the engine stops Fig 19 Shut the fuel cock Fig 20 Move the throttle lever to idle position Run the engine for 3 to 5 minute...

Страница 20: ...transportation Fix the machine securely to prevent the ma chine from moving or falling When putting the handle into the stored condition vertical condition make sure it is properly locked When transpo...

Страница 21: ...forth motion lever linking parts Back and forth motion lever operation Bolts and nuts Duct hose Engine oil Engine oil filter Engine oil Engine oil filter Vibrator oil Hydraulic oil Battery terminal V...

Страница 22: ...ighten the bolts firmly Perform the first engine oil change after 20 hours of operation then change at every 100 hours Fig 26 The Engine Air Cleaner When the air cleaner element becomes dirty the engi...

Страница 23: ...e vibra tor pulley Push the V belt to the left side of the upper clutch Similar to removing the V belt turn the wrench clockwise to install Stop the engine when inspecting or chang ing the V belt Be c...

Страница 24: ...ee if it is within the allowable range Fig 37 Change the vibrator oil at every 300 hour operation Drain the oil from the drain plug For draining put a beam under the com pacting board at the other sid...

Страница 25: ...rbon accumulated in the cylinder Carburetor oil level inappropriate Compression is good No fuel in the fuel tank Fuel cock does not open properly Clogging of fuel filter Clogging of tank cap air hole...

Страница 26: ...Nozzle needle stuck No compression at all Almost no compression Fuel flow low or no flow Fuel not injected inside the combustion chamber No fuel in the fuel tank Mixing of water or foreign materials...

Страница 27: ...talled forward backward motion lever Breakage of the oil hose Mixing of air in the hydraulic oil Clogging of foreign materials in the check valve inside the hand pump Breakage of the piston bearing in...

Страница 28: ...PRINTED IN JAPAN MIKASA SANGYO CO LTD 1 4 3 Kanda Sarugakucho Chiyoda ku Tokyo 101 0064 Japan...

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