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Operating instructions

Professional

cleaning machine

IR 6002

To avoid the risk of accidents or
damage to the machine it is

essential

to read these instructions

before it is installed, commissioned
and used for the first time.

M.-Nr. 06 828 452

en - GB

Содержание IR 6002

Страница 1: ... Professional cleaning machine IR 6002 To avoid the risk of accidents or damage to the machine it is essential to read these instructions before it is installed commissioned and used for the first time M Nr 06 828 452 en GB ...

Страница 2: ...illing the salt container 16 Position the salt container as follows 16 Run the reactivation programme 17 Automatic mobile unit recognition AWK optional 18 Mobile unit coding 18 Mobile unit coding strip 19 Setting mobile unit coding 19 Areas of application 21 Cover plate 21 Baskets 21 Special cleaning applications 21 Cleaning programmes 22 Water connection spring adapter 23 Height adjustable top ba...

Страница 3: ...rrupting a programme 40 Data transfer 41 Maintenance 42 Maintenance and care 42 Routine checks 42 Maintenance 43 Cleaning the filters in the wash cabinet 43 Cleaning the coarse filter 43 Cleaning the flat and micro fine filters 43 Cleaning the spray arms 44 Cleaning the control panel 45 Cleaning the front of the machine 45 Cleaning the wash cabinet 45 Cleaning the door seals 45 Mobile units basket...

Страница 4: ...Installation 52 Electrical connection 53 Plumbing 54 Connection to the water inlet 54 Drainage 56 Vent at the rear 56 Technical data 57 Disposal of your old machine 58 Contents 4 ...

Страница 5: ...cation requires its own cleaning programme These are not supplied as standard Water recovery The IR 6002 is supplied with a two part drainage system and a pump for recovering process water from the machine for re use This water must be stored in a recycling tank not supplied situated next to the professional cleaning machine This machine together with the recycling tank as applicable can be used a...

Страница 6: ...e at the back of the machine top left behind the cover panel cTest point for validation dSalt reservoir connection point for the water softener eFilter combination fService panel gService panel hDrying unit TA Description of the machine 6 ...

Страница 7: ...Cursor button right 2 Moves the cursor to the right to the next menu point to the next parameter to the next input position eMinus button 3 Selects programmes from position 24 upwards Scrolls back page by page in menus Is used for entering numbers and letters Alters pre settings e g service parameters fPlus button 4 Selects programmes from position 24 upwards Scrolls forward page by page in menus ...

Страница 8: ...ted values and settings Confirms menu points for entry into the relevant sub menu i Stop button 7 Cancels a programme Exits from input screen without saving Exits from menu screen jService interface 8 kProgramme selector Selects programme places 1 23 Guide to the machine 8 ...

Страница 9: ...hen maintained by a Miele authorised and trained service technician or other suitably qualified and competent approved person Repairs and other work by unqualified persons could be dangerous The manufacturer cannot be held liable for unauthorised work Do not install the machine in an area where there is any danger of explosion or of freezing conditions The electrical safety of this machine can onl...

Страница 10: ...pecially careful not to scald or burn yourself or come into contact with irritant substances when opening the door Where disinfecting agents are used there is a danger of inhaling toxic vapours Where there is a risk of toxic or chemical substances occuring in the suds solution e g aldehyde in the disinfecting agent it is essential to regularly check door seals and make sure that the steam condenso...

Страница 11: ...d the risk of damage to the machine and any accessories used with it caused by chemical agents soiling and any reaction between the two please read the notes in Chemical processes and technology Where a chemical additive is recommended on technical application grounds e g a cleaning agent this does not imply that the manufacturer of the machine accepts liability for the effect of the chemical on t...

Страница 12: ...sure that any water drained into the public mains drainage system complies with all local and national water regulations To prevent pollution to the waterways please ensure that accepted tolerance levels are adhered to Do not process items in this machine if they have for example filings or metal shavings on them Depending on the type and shape of filings shavings etc there is a risk of them causi...

Страница 13: ...on the material the load is made from and for any damage they may cause to the machine Symbols on the machine Warning Observe the operating instructions Warning Danger of electric shock Disposing of your old machine Please note that the machine may have contamination from dangerous toxic or infectious substances in it and must be decontaminated before disposal For environmental and safety reasons ...

Страница 14: ...ain hot for some time after the end of the programme To close the door Lift the door upwards and push until it clicks shut To open the door with the emergency release The emergency release should only be used when the door cannot be opened normally e g in the event of a power failure If there is a lot of hot water in the wash cabinet when the programme is interrupted and the door is then closed qu...

Страница 15: ...ntrols For fluctuating levels e g 8 17 dH 1 4 3 1 mmol l set the water softener to the highest setting in this example to 17 dH 3 1 mmol l The built in water softener has settings from 1 dH 60 dH 0 2 10 8 mmol l For future servicing it is useful to make a note of your water hardness level Enter your water hardness level here dH or mmol l Setting the water softener When the machine is first commiss...

Страница 16: ...t reservoir with cleaning agent can cause serious damage to the water softener and damage the filter insert and cause pressure to build up in the salt container To avoid the risk of injury please exercise caution when removing the salt container as there may be irritant alkaline solutions present Before filling the salt container make sure that you have picked up the right packet of reactivation s...

Страница 17: ...t Replace the cap Select and start the COLD WASH programme to flush out any excess salt from the softener unit and from the cabinet Push the mobile unit back into the cabinet Turn off the stopcocks Empty the salt container Do not empty it into the wash cabinet Rinse the salt container and filter insert with clean water The water pressure flow pressure at the take off point must be at least 150 kPa...

Страница 18: ...ning or disinfection could be the result Please make sure that the places assigned for the programmes using Automatic mobile unit recognition are not changed around arbitrarily Mobile unit coding The automatic mobile unit recognition feature assigns a programme place to a mobile unit The mobile units must be coded with a magnetic strip via a Bit combination In operating level C the only programme ...

Страница 19: ...0 I I 0 0 I I 0 0 I I 0 0 0 0 I I I I 0 0 0 0 I I I I 0 0 0 0 0 0 0 0 I I I I I I I I 0 I I 0 I 0 0 I I 0 0 I 0 I I 0 The coded total must be an even number If the coded total gives an odd number the message CHECK MOBILE UNIT RECOGNITION appears If the mobile unit total equals 0 the message NO MOBILE UNIT RECOGNITION will appear In neither case can the programme be started The mobile unit recognit...

Страница 20: ...ck The magnetic strip must be placed in the track such that the Bit coding set out in the chart is visible through the round windows in the track Place the track in the holder in the mobile unit and screw firmly in place The magnetic strip must have grey magnets Automatic mobile unit recognition AWK optional 20 ...

Страница 21: ...your Miele application specialist for details of suitable baskets and inserts for your requirements or to discuss the possiblity of having custom built ones for your particular application Special cleaning applications It is possible to test particular cleaning requirements The machine may then be used for other applications Many users carry out their own test washes Should the use of the machine ...

Страница 22: ...d ways of dealing with them If you have any questions please contact the following The Miele Service Department Your Miele application specialist Your Miele Dealer Before starting a programme you should carry out a visual check on the following Is everything correctly loaded connected for cleaning Are the spray arms clean and do they rotate freely Are the filters clean Remove any coarse soiling an...

Страница 23: ...e top basket and the inserts used the baskets can accommodate vessels and instruments of the following heights Example Top basket O 188 1 and bottom basket U 874 1 without inserts Top basket position Top basket height cm Bottom basket height cm Top max 15 5 max 28 5 Middle max 17 5 max 26 5 Bottom max 19 5 max 24 5 The height available in the right hand side of the top basket is limited by the sal...

Страница 24: ...ecial cleaning agent 20 at 50 C process 3 see Description of the machine Water recovery If the rinse water or the special cleaning agent is to be re used a buffer or recycling tank is required Fully demineralised water is required for the rinse Fluxing agents and soldering paste Residues from the soldering process are water soluble and must be removed The cleaning process then takes place in water...

Страница 25: ...e rinse water or the special cleaning agent is to be re used a buffer or recycling tank is required Depending on the type of material used to manufacture the soldering frames it may be necessary to use an acidic neutralising agent 0 1 0 2 or a rinsing agent 0 05 0 1 Carrying out the final rinse on aluminium soldering frames with fully demeralised water will help to prevent any material damage that...

Страница 26: ...recycling tank is required The cleaning agent and process used will depend on the iron steel and non ferrous heavy metal content With lapping agents a test wash should be carried out to ascertain cleaning levels Depending on the material and rinse results it is often necessary to carry out a final rinse with fully demineralised water Make sure that metal shavings from drilling cutting etc cannot g...

Страница 27: ... and fine grade lapping abrasives Process 1 and 2 see Description of the machine Water recovery are frequently used for glassware cleaning 0 5 1 0 cleaning agent at 60 80 C If the rinse water is to be re used a buffer or recycling tank is required Baskets and inserts Small glass lenses can be cleaned in the machine using baskets O 188 U 874 and inserts E 402 403 For larger glass lenses inserts E 1...

Страница 28: ... parts Cleaning takes place using a water based process only using a very small amount of special cleaning agent and without the addition of solvents The cleaning process for this application takes place using the highest grade water only Chip boxes wafer trays etc are cleaned using process 1 only see Description of the machine Cleaning process Areas of application 28 ...

Страница 29: ...ere there has been a build up of foam Establish the cause of the foam and put it right Check the process used regularly to monitor foaming levels See information regarding Chemical agents Soiling and Reaction between chemical agents and soiling Corrosion to stainless steel in the wash cabinet and to accessories can give them a different appearance rust red marks discolouration black marks discolou...

Страница 30: ...e and accessories Use Miele approved chemical agents in this machine Carry out a regular visual check of any accessible elastomers and plastics for damage The following oxidising chemical agents can damage elastomers hoses and seals and plastics in the machine nitric acid peracetic acid products contain active chlorine The wash temperature should be limited to 50 C with nitric acid 35 C with perac...

Страница 31: ...foaming Please observe chemical agent manufacturer s instructions De foaming agents especially silicone based ones can cause the following deposits to build up in the cabinet deposits to build up on the load damage to elastomers and plastics in the machine damage to certain plastics e g polycarbonate and plexiglass in the load being processed De foaming agents should be used in exceptional cases o...

Страница 32: ... fluxing agent cooling lubricant cutting drilling oil and emulsions agents such as disinfecting agent and dishwashing detergent etc reagents for analysis e g for microtiter plates cosmetics hygiene and care products such as shampoos and creams analytical applications active foaming agents such as tensides Thoroughly rinse items in water beforehand Select a cleaning programme with at least one shor...

Страница 33: ...ocessed with alkaline chemical agents Select a cleaning programme with at least one short pre rinse in cold water Non precious metals such as aluminium magnesium and zinc can release hydrogen when processed with very acidic or alkaline chemical agents oxyhydrogen reaction Please observe chemical agent manufacturer s instructions The following substances when used with chemical agents can lead to a...

Страница 34: ...ents used must be non foaming or produce as little foam as possible at dispensing temperature Any foam can affect the cleaning or final rinse result The correct amount of liquid agent etc required for the application chosen will be dispensed through these dispensing systems The liquid agent containers are situated next to the machine Preparing the dispensing system The liquid agents can be filled ...

Страница 35: ...en the container and fill it with the required agent Insert the siphon tube into the container and securely tighten it Once the storage containers have been filled the relevant message goes out Please remember to refill containers in good time Do not let them get empty It is best to refill them as soon as the FILL DOS 1 2 3 or 4 CONTAINER message appears in the display If a container is not being ...

Страница 36: ... 6 The DOS FILL Service Programmes are allocated to programme places 58 61 ex works but can be re allocated to other programme places if preferred Dispensing system maintenance To ensure trouble free operation the following maintenance should be carried out by a Miele approved service technician Every 12 18 months Replace the hoses in the dispensing system s External Dispensing systems If external...

Страница 37: ...e when requested by the display The code is set ex works to ü0000 To enter the code Press the start button 6 0000 will appear Enter numbers using the 4 and 3 buttons Select number position with the 1 or 2 button To confirm the code press 6 If you enter the wrong code FALSE CODE ENTER AGAIN will appear in the display Close the door Selecting or changing your own code See System functions in the Pro...

Страница 38: ...programme using 1 or 2 Press 6 to confirm selection This exits the Programme Survey and the selected programme is shown in the display After selecting one of the three options above Press the Start button 6 the programme proceeds For further information on programme selection see Operating Level B in the Programming Manual C AWK Automatic mobile unit recognition optional Select operating level C P...

Страница 39: ...ramme is in progress Switching off Press and release the I 0 button Turn off the stopcocks Cancelling a programme A programme can only be cancelled in operating level B or D In operating levels B or D Press the 7 button The programme is interrupted If the water temperature is below 40 C CANCEL OR üCONTINUE will appear in the display and if it is above 40 C üCANCEL will appear in the display If the...

Страница 40: ...en used be aware that steam may contain high quantites of disinfecting agent Rearrange the load Follow infection control regulations and wear protective gloves Close the door carefully If there is a lot of hot water in the wash cabinet when the programme is interrupted and the door is then closed quickly hot water can escape Danger of burning or scalding If the water temperature is lower than 40 C...

Страница 41: ...in configuration in the 9 pole sub D connector at the back of the machine 5 GND base 3 TXD transmit 2 RXD receive 1 4 6 linked 7 8 linked A standard null modem or laplink cable can be connected The extension cable to the printer PC must not exceed 13 m Please note the following when connecting a printer or PC Only use an industry standard PC or printer e g in Germany TÜV or VDE approved The size o...

Страница 42: ...skets and inserts The drying unit and where applicable Any printer connected to the machine The following operational tests will be carried out within the framework of the maintenance A programme will be run as a test run Thermo electrical measurements will be taken Seals will be tested for water tightness All relevant measuring systems will be safety tested including error message displays Safety...

Страница 43: ... filter Put the clean filter back in position and press until it clicks in place Cleaning the flat and micro fine filters Remove the coarse filter Remove the fine filter from between the coarse and the micro fine filters To unscrew the micro fine filter take hold of the two lugs and turn twice in an anti clockwise direction Then remove the micro fine filter together with the flat filter Clean the ...

Страница 44: ...ets out of the wash cabinet Spray arm on top basket or mobile unit if present Loosen the nut on the spray arm and take the spray arm off Metal nuts have a left hand thread Ceramic nuts have a right hand thread Unscrew the upper spray arm Loosen the knurled thumb nut to unscrew the lower spray arm After cleaning the spray arms fit or screw them back into position After replacing the spray arms rota...

Страница 45: ...help prevent resoiling fingermarks etc a stainless steel conditioning agent available from the Miele Spare Parts Department or via the Internet depending on country can also be used Do not use any cleaning agents containing ammonia or thinners as these can damage the surface material Do not clean the machine or near vicinity with a water hose or a pressure washer Cleaning the wash cabinet The wash...

Страница 46: ... mobile units are working properly Check that jets sleeves and hose adapters are securely held in position in mobile units inserts Check that washing solution can flow unhindered through all jets sleeves and hose adapters Make sure caps and closures on sleeves are correctly located and where applicable Make sure that the spray arms rotate freely Make sure the spray arm jets are free of any blockag...

Страница 47: ...y Remove the service panel from the control unit Remove the filter grille from the drying unit Replace the coarse filter The soft side of the filter must face the front Replace the filter grille and push it upwards to secure it Refit the service panel After the coarse filter has been changed reset the operating hours counter to zero as follows Select the Programme CHANGE TA COARSE see Operation B ...

Страница 48: ...ring screws on the coarse filter housing and swing it upwards Remove the coarse filter housing Pull the HEPA filter out of it holder and replace it with a new one Replace the coarse filter housing and swing the securing screws back downwards Tighten the securing screws Refit the service panel After the HEPA filter has been changed reset the operating hours counter to zero as follows Select the Pro...

Страница 49: ...e filters in the wash cabinet are blocked If the message Check wash cabinet heating appears water has not heated up in the wash cabinet and the programme is taking too long proceed as follows Remove the cause of the fault Take off the service panel Press the reset button on the heater limiter located on the right hand side of the plinth If this switch trips again contact the Miele Service Departme...

Страница 50: ...onent It must not be dipped in water To clean the filter Disconnect the machine from the mains electricity supply Turn off the stopcock and unscrew the water inlet hose Clean the large area filter 1 and fine filter 2 and replace with new filters if necessary Replace filters and the seal Make sure they are sitting correctly Reconnect the hose to the water inlet making sure that it goes back on stra...

Страница 51: ...es that can appear in the display are given in the Programming manual If having followed the advice in the operating instruction manual and in the programming manual you are still unable to resolve a problem please call the Miele Service Department see back cover for contact details When contacting the Miele Service Department please quote the model and serial number of your machine These are loca...

Страница 52: ... able to withstand the effects of steam and condensation The machine must be installed correctly and levelled Any unevenness in the floor level can be compensated for and the height of the machine raised or lowered by adjusting the front screw feet When the feet are screwed in the machine can be moved backwards and forwards on rollers Installation 52 ...

Страница 53: ...the machine Failure to do so could have an adverse effect on the circulation pump and impair the wash quality Equipotential bonding should be carried out For technical data see data plate or wiring diagram supplied The machine must only be operated with the voltage frequency and fusing shown on the data plate The machine is convertible Please see the wiring diagram and conversion diagram supplied ...

Страница 54: ...imes will be too long The maximum permitted static water pressure is 1000 kPa 10 bar If the water pressure is not in the range specified above please contact the Miele Service Department for advice The message CHECK WATER INLET may appear in the display The machine is supplied as standard for connection to a cold coded blue and a hot coded red water supply up to a max temperature of 70 C The inlet...

Страница 55: ... The inlet hoses must not be shortened or damaged in any way see illustration See also the installation diagram supplied Plumbing 55 ...

Страница 56: ...wer than 0 6 m lay the hose in a curve at a height of at least 0 6 m The drainage system must be able to take a minimum drainage flow of 50 l min The drain hose is approx 1 5 m long is flexible and has an internal diameter of 22 mm It must not be shortened Hose clips are supplied for securing it in position A longer drain hose up to 4 m long is available to order from the Miele Spare Parts Dept Th...

Страница 57: ...0 bar pressure Minimum flow pressure Cold hot water inlet connections 150 kPa 1 5 bar pressure AD water connection 60 kPa 0 6 bar pressure Recommended flow pressure Cold hot water inlet connections 0250 kPa 2 5 bar pressure AD water connection 0 150 kPa 1 5 bar pressure Flow rate 10 l min Delivery head min 0 6 m max 1 m Drainage length max 4 m Drainage flow rate min 50 l min Inlet hose approx 1 7 ...

Страница 58: ...lth and to the environment They are however essential for the correct functioning of your machine Please do not therefore dispose of yit with your household waste Please dispose of it at your local community waste collection recycling centre and ensure that it presents no danger to children while being stored for disposal Disposal of your old machine 58 ...

Страница 59: ...59 ...

Страница 60: ...Alteration rights reserved Publication date 17 06 2010 M Nr 06 828 452 00 ...

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