HYB-1000 KIT
For safe, efficient, and accurate testing, review the safety and
operating instructions in this manual before using the analyzer.
Safety Precautions
Inspect the battery for damages and check the electrolyte level.
If the electrolyte level is too low, replenish it and fully charge
the battery. Always use the necessary safety precautions when
working with batteries to prevent severe injury or death.
Follow all manufacturers’ instructions and BCI (Battery Council
International) safety recommendations, which include the
following precautions:
•
DANGER—RISK OF EXPLOSIVE GASES: Batteries can pro-
duce a highly explosive mix of hydrogen gas and oxygen,
even when the battery is not in operation. Always work
in a well-ventilated area. Never smoke or allow a spark or
flame in the vicinity of a battery.
•
WARNING—REQUIRED BY CALIFORNIA PROP. 65: Bat-
tery posts, terminals, and related accessories contain lead
and lead compounds, chemicals known to the state of
California to cause cancer and birth defects or other re-
productive harm. Wash hands after handling.
•
Battery acid is highly corrosive. If acid enters your eyes, im-
mediately flush them thoroughly with running cold water
for at least 15 minutes and seek medical attention. If bat-
tery acid gets on your skin or clothing, wash immediately
with water and baking soda.
•
Always wear proper safety glasses or face shield when
working with or around batteries.
•
Keep hair, hands, and clothing as well as the analyzer cords
and cables away from moving engine parts.
•
Remove any jewelry or watches before you start servicing
the battery.
•
Use caution when working with metallic tools to prevent
sparks or short circuits.
•
Never lean over a battery when testing, charging, or jump
starting it.
Risk of explosive gases
Lead-acid batteries generate explosive gases
during normal operation, and when discharged
or charged.
Required by California Prop. 65
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals
known to the state of California to cause
cancer and birth defects or other reproductive
harm.
Wash hands after handling
.
Inspecting the Battery
Before starting the test, visually inspect the battery for:
•
Cracked, buckled, or leaking case. If you see any of these
defects, replace the battery.
•
Corroded, loose, or damaged cables and connections. Re
-
pair or replace as needed.
•
Corrosion on the battery terminals, dirt, or acid on the
case top. Clean the case and terminals using a wire brush
and a mixture of water and baking soda.
•
Low electrolyte level. If the electrolyte level is too low, add
distilled water to the level indicated by the battery manu-
facturer, and fully charge the battery. Do not overfill.
•
Corroded or loose battery tray and hold-down fixture.
Tighten or replace as needed.
•
Loose battery cable connections. Repair or replace as
needed. Terminals on side-post batteries must be tight-
ened before testing.
Chapter 1: Before You Begin
