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INSTRUCTION MANUAL

September 2013

167-000505EN-A

EXP-1003 HD

Expandable Electrical

Diagnostic Platform

For testing 6- and 12-volt

heavy-duty, automotive,

and commercial batteries,

and 12-volt and 24-volt

charging systems.

Содержание EXP-1003 HD

Страница 1: ...ION MANUAL September 2013 167 000505EN A EXP 1003 HD Expandable Electrical Diagnostic Platform For testing 6 and 12 volt heavy duty automotive and commercial batteries and 12 volt and 24 volt charging...

Страница 2: ...Blank page...

Страница 3: ...Power up 11 Chapter 2 Battery Test 12 Additional Test Requirements 12 System Noise Detected 12 Unstable Battery Detected 13 Deep Scan Test 13 Battery Test Results 13 Battery Test Results 13 Chapter 3...

Страница 4: ...27 Contrast Level 27 Backlight Time 28 Coupon 28 Edit Coupon 28 Temp 28 Language 28 Format 28 Update 28 Chapter 9 Maintenance Troubleshooting 29 TTesting Clamp Continuity 29 Performing A Continuity T...

Страница 5: ...instructions and BCI Battery Council International safety recommendations which include the following precautions Battery acid is highly corrosive If acid enters your eyes immediately flush them thoro...

Страница 6: ...he cable connector Data Card The analyzer ships with a plastic insert in the data card slot to protect it from dust and debris To remove the plastic insert or a data card push briefly on its edge to r...

Страница 7: ...y when you connect its test leads to a battery Title Bar The title bar shows you the name of the current menu test tool utility or function Selection Area The selection area below the Title Bar contai...

Страница 8: ...Scrolling lists contain items that extend above and below the screen The first number above the right soft key indicates the position in the list of the highlighted item The second number above the r...

Страница 9: ...ct in the Utilities Menu Tests a circuit for continuity and resistance measured in ohms Tests a diode for forward voltage drop Measures two signals simultaneously DC voltage and amperage Info Menu The...

Страница 10: ...you see any of these defects replace the battery Corroded loose or damaged cables and connections Re pair or replace them as needed Corrosion on the battery terminals and dirt or acid on the case top...

Страница 11: ...h to tighten the adapters more than turn Testing the Battery Pack 1 At the start of the test make sure all vehicle accessory loads are off the key is not in the ignition and the doors are closed 2 Con...

Страница 12: ...Amps specified by SAE The amount of current a battery can provide at 0 F 17 8 C 100 to 3000 CA Cranking Amps The amount of current a battery can provide at 32 F 0 C 100 to 3000 Rating Description Ran...

Страница 13: ...view the code press or The tester will generate a test code for all REPLACE decisions To send the results to the IR printer align the analyzer s IR transmitter with the printer s receiver and press P...

Страница 14: ...to select the battery RATING UNITS printed on the battery label and press NEXT to continue or press the corresponding number key If the information is un readable contact the battery manufacturer 1 C...

Страница 15: ...ied by SAE The amount of current a battery can provide at 0 F 17 8 C 100 to 3000 CA Cranking Amps The amount of current a battery can provide at 32 F 0 C 100 to 3000 MCA Marine Cranking Amps The amoun...

Страница 16: ...Of Health Battery State Of Charge Estimated charge time if needed Auto Van Test Decisions Decision Recommended Action GOOD BATTERY Return the battery to service GOOD RECHARGE Fully charge the battery...

Страница 17: ...rvice CHARGE RETEST Fully charge the battery and retest Failure to fully charge the battery before retesting may cause false readings If CHARGE RETEST appears again replace the battery REPLACE BATTERY...

Страница 18: ...y charged check the clamp connections Starter System Test 1 Following a successful Battery Test press NEXT to contin ue to the Starter System Test NOTE When testing a battery pack connect the test cab...

Страница 19: ...lter nator or there is stator damage 7 TURN HIGH BEAMS AND BLOWER MOTOR ON IDLE EN GINE After a few seconds the tester will ask you to turn on the accessory loads It will determine if the charging sys...

Страница 20: ...have a built in regulator requiring you to replace the alternator In older vehicles that use external voltage regulators you may need to replace only the voltage regulator The regulator controls volta...

Страница 21: ...xt test is performed To print the results align the analyzer s IR transmitter with the printer s receiver and select PRINT To return to the Main Menu press END 1 In the Main Menu select the Print View...

Страница 22: ...d connections as shown in the illustration below 1 Connect the battery test leads at the component s output lead the B or output screw on the alternator and the component s housing as ground 2 Connect...

Страница 23: ...n volts The scope allows you to print the voltage trace to the optional IR printer when you freeze the signal Align the analyzer s IR transmitter with the printer s receiver and select PRINT To return...

Страница 24: ...e Resolution Accuracy Overload Protection 0 70 A 0 01 A 3 of reading 1A 1000 Arms 0 700 A 0 1 A 3 of reading 1A 1000 Arms Accuracies are specified from 2 to 100 of range Aac Range Resolution Accuracy...

Страница 25: ...used User Totals USER TOTALS displays the total tests performed by User ID four IDs per screen Totals by Decision The first screen displays the number of battery tests by decision The second screen d...

Страница 26: ...option button no additional keypress is needed to save or continue to the next step Clock The CLOCK ADJUST utility has four settings Use the ARROW keys to highlight the setting you want to change MOD...

Страница 27: ...1 GREG 2 WAYNE 3 GREG 4 USER04 3 Press NEXT to edit the selected user Shop The SHOP INFO utility allows you to create a header for your printed test results showing your business location information...

Страница 28: ...it Coupon The EDIT COUPON utility allows you to create a pro motional coupon or message for your customers that prints at the bottom of every test result Its two infor mation screens contain eight lin...

Страница 29: ...ppropriate clamp Black Clamp Bottom Jaw Black Clamp Top Jaw Red Clamp Bottom Jaw Red Clamp Top Jaw Cable Connector Pin outs NOTE Use a small wire or a paper clip if your ohmme ter probe tip is too lar...

Страница 30: ...of the analyzer and on the printer below the MODE button should be pointed directly at each other The maximum distance for reliable transmission between the ports is 17 in 45 cm To realign press the E...

Страница 31: ...lp you edit and center your coupon use the template below to lay out your coupon information below before entering it into the Battery Diagnostic Station Line 1 Line 2 Line 3 Line 4 Line 5 Line 6 Line...

Страница 32: ...ing the unit or damage resulting from extraneous causes including owner misuse Midtronics is not liable for any incidental or consequential damages for breach of this warranty The warranty is void if...

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