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Applications

Introduction

1

Vision HAWK Smart Camera Guide

1-3

Applications

•

Automotive assembly verification

•

Part identification

•

Label positioning

•

Contents verification

•

Electronics assembly verification and identification

•

Semiconductor packaging and component inspection

•

Auto ID (Data Matrix and other 2D symbologies, 1D, OCR)

Package Contents

Before you install AutoVISION software and connect your Vision HAWK 
Smart Camera, please take a moment to confirm that the following items 
are available:

•

Vision HAWK Smart Camera — Your package contains one of the 
available models listed in Table 1–1

•

AutoVISION Software Installation USB Drive

•

Required accessories such as a power supply or power cable

Содержание Vision HAWK

Страница 1: ...Vision HAWK Smart Camera Guide 83 016800 02 Rev C ...

Страница 2: ...We state herein that we are using the names to the benefit of the trademark owner with no intention of infringement Disclaimer The information and specifications described in this manual are subject to change without notice Latest Manual Version For the latest version of this manual see the Download Center on our web site at www microscan com Technical Support For technical support e mail helpdesk...

Страница 3: ...ontents 1 3 Vision HAWK Smart Camera Models 1 4 Part Number Structure 1 4 CHAPTER 2 System Components 2 1 Hardware Components 2 1 Important Label Information 2 9 Mounting and Wiring the Vision HAWK Smart Camera 2 10 Input Output Wiring 2 17 Power Requirements 2 18 Status Indicators 2 19 AutoVISION Button 2 20 Setting Up a Job in AutoVISION 2 21 CHAPTER 3 Optics and Lighting 3 1 Optics 3 2 Illumina...

Страница 4: ...ions B 1 61 000160 01 Cable Host Ethernet M12 8 pin Plug to RJ45 1 m B 2 61 000162 01 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 m B 3 97 000003 01 Power Supply M12 12 pin Socket 1 3 m B 4 99 000020 02 Trigger M12 4 pin Plug NPN Dark On 2 m B 5 APPENDIX C General Specifications C 1 Dimensions C 5 Field of View and Working Distance C 7 ...

Страница 5: ...ins detailed information about the Vision HAWK Smart Camera Manual Conventions The following typographical conventions are used throughout this manual Items emphasizing important information are bolded Menu selections menu items and entries in screen images are indicated as Run triggered Modify etc ...

Страница 6: ...Preface vi Vision HAWK Smart Camera Guide ...

Страница 7: ...Vision HAWK Smart Camera Guide 1 1 1 Introduction 1 CHAPTER 1 Introduction FIGURE 1 1 Vision HAWK Smart Camera C Mount and Standard Models ...

Страница 8: ...ocus When an object is centered in the field of view and the AutoVISION button is pressed the camera automatically adjusts focal distance and sets internal parameters to optimize image captures AutoVISION software designed for use with the Vision HAWK provides an intuitive interface step by step configuration and a library of presets that allow easy setup and deployment For more complex vision app...

Страница 9: ...ng and component inspection Auto ID Data Matrix and other 2D symbologies 1D OCR Package Contents Before you install AutoVISION software and connect your Vision HAWK Smart Camera please take a moment to confirm that the following items are available Vision HAWK Smart Camera Your package contains one of the available models listed in Table 1 1 AutoVISION Software Installation USB Drive Required acce...

Страница 10: ...1112G Vision HAWK WVGA Built In Light AutoVISION Visionscape 15 Lens GMV 6800 1212G Vision HAWK WVGA Built In Light AutoVISION Visionscape 30 Lens GMV 6800 1312G Vision HAWK WVGA Built In Light AutoVISION Visionscape 45 Lens GMV 6800 1100G Vision HAWK SXGA Built In Light AutoVISION 15 Lens GMV 6800 1200G Vision HAWK SXGA Built In Light AutoVISION 30 Lens GMV 6800 1300G Vision HAWK SXGA Built In Li...

Страница 11: ...umber Description Cameras GMV 6800 1000G Vision HAWK SXGA AutoVISION C Mount GMV 6800 1002G Vision HAWK SXGA AutoVISION Visionscape C Mount GMV 6800 1010G Vision HAWK WVGA AutoVISION C Mount GMV 6800 1012G Vision HAWK WVGA AutoVISION Visionscape C Mount GMV 6800 1110G Vision HAWK WVGA Built In Light AutoVISION 15 Lens GMV 6800 1210G Vision HAWK WVGA Built In Light AutoVISION 30 Lens GMV 6800 1310G...

Страница 12: ...0153 02 Cordset Host Serial M12 12 pin Socket Screw on to DB9 Socket 1M 61 000164 01 Cordset Host Serial M12 12 pin Socket Ultralock to DB9 Socket 3M 61 000164 02 Cordset Host Serial M12 12 pin Socket Screw on to DB9 Socket 3M 61 000152 01 Cordset Host Serial M12 12 pin Plug Ultralock to DB9 Socket 1M 61 000152 02 Cordset Host Serial M12 12 pin Plug Screw down to DB9 Socket 1M 61 000165 01 Cordset...

Страница 13: ... 98 000147 02 30 Lens Kit 98 000147 03 45 Lens Kit 98 000205 01 Glass WIndow Kit with Infrared IR Filter 98 000206 01 Glass Window Kit 98 500006 01 Mounting Plate Kit Flat Custom Surfaces 20 610024 01 Trigger Connector 4 pin Plug screw terminal and field wireable for self wiring 98 000037 01 Extension Kit All Cameras 6 inch 98 000054 01 Kit Mounting Stand Base Plate Small 98 000016 01 Mounting Arm...

Страница 14: ...ilter 25 5mm Thread 98 92800371 Polarizing Filter 25 5mm Thread 98 000218 01 Lens Protection Housing Standard Length up to 48mm 98 000226 01 Lens Protection Housing Long up to 72mm Object Detectors 99 000020 01 Photo Sensor M12 4pin Plug NPN Dark Off 2m 99 000020 02 Photo Sensor M12 4 pin Plug NPN Dark On 2 m Documentation 37 000010 01 Microscan Tools Drive Software User s Manuals Quick Start Guid...

Страница 15: ...2 Vision HAWK Smart Camera Guide 2 5 Standard Vision HAWK Front Figure 2 1 shows the front of the Vision HAWK Smart Camera FIGURE 2 1 Front Standard Vision HAWK Base Figure 2 2 shows the base of the Vision HAWK Smart Camera FIGURE 2 2 Base ...

Страница 16: ...6 Vision HAWK Smart Camera Guide Standard Vision HAWK Side Figure 2 3 shows the side of the Vision HAWK Smart Camera FIGURE 2 3 Side Standard Vision HAWK Back Figure 2 4 shows the back of the Vision HAWK Smart Camera FIGURE 2 4 Back ...

Страница 17: ...on HAWK Smart Camera Guide 2 7 Vision HAWK C Mount Front Figure 2 5 shows the front of the Vision HAWK C Mount Smart Camera FIGURE 2 5 Front Vision HAWK C Mount Base Figure 2 6 shows the top of the Vision HAWK C Mount Smart Camera FIGURE 2 6 Top ...

Страница 18: ...n HAWK Smart Camera Guide Vision HAWK C Mount Side Figure 2 7 shows the side of the Vision HAWK C Mount Smart Camera FIGURE 2 7 Side Vision HAWK C Mount Back Figure 2 8 shows the back of the Vision HAWK C Mount Smart Camera FIGURE 2 8 Back ...

Страница 19: ...t Label Information Each Vision HAWK Smart Camera has its own label which contains important information about that camera P N The Microscan part number of your Vision HAWK Smart Camera S N The serial number of your Vision HAWK Smart Camera MAC The MAC address of your Vision HAWK Smart Camera ...

Страница 20: ...y the application Connect the Ethernet cable 2 from B on the camera 1 to the network Connect the power supply cable 3 to 3 on the QX 1 4 Connect the trigger 5 to T on the QX 1 4 Connect the Common cable 6 from A on the camera 1 to 2 on the QX 1 4 Plug in the power supply 3 Mounting holes 1 3 2 1 4 5 6 3 2 1 4 5 6 Standard Vision HAWK Vision HAWK C Mount ...

Страница 21: ...a Guide 2 11 Optoisolated Outputs The reader has optoisolated outputs that can transfer signals from the camera to peripherals Outputs can be configured as either NPN or PNP but NPN and PNP cannot be mixed in a system because the output common is shared by all outputs NPN Output for Host Input ...

Страница 22: ...Chapter 2 System Components 2 12 Vision HAWK Smart Camera Guide NPN Output for External Load ...

Страница 23: ...Mounting and Wiring the Vision HAWK Smart Camera System Components 2 Vision HAWK Smart Camera Guide 2 13 PNP Output for Host Input ...

Страница 24: ...Chapter 2 System Components 2 14 Vision HAWK Smart Camera Guide PNP Output for External Load ...

Страница 25: ...stem Components 2 Vision HAWK Smart Camera Guide 2 15 Optoisolated Inputs All discrete inputs are optoisolated Inputs can be configured as either NPN or PNP but NPN and PNP cannot be mixed in a system because the input common is shared by all inputs NPN ...

Страница 26: ...Chapter 2 System Components 2 16 Vision HAWK Smart Camera Guide PNP ...

Страница 27: ...Input Output Wiring System Components 2 Vision HAWK Smart Camera Guide 2 17 Input Output Wiring ...

Страница 28: ...ments Component Vision HAWK Smart Camera CCD 5 28VDC 200mV p p max ripple 170mA at 24VDC typ 15 5 watts max Vision HAWK Smart Camera CMOS 5 28VDC 200mV p p max ripple 135mA at 24VDC typ 13 watts max Vision HAWK C Mount Smart Camera CCD 5 28VDC 200mV p p max ripple 130mA at 24VDC typ 15 5 watts max Vision HAWK C Mount Smart Camera CMOS 5 28VDC 200mV p p max ripple 105mA at 24VDC typ 13 watts max ...

Страница 29: ... the camera s field of view Beeper The beeper is an audible verification that either a Pass or a Fail has occurred TRIG On Steady Continuous Trigger Off Waiting for Trigger Event On Flashing Trigger Event PASS FAIL On Active State Off Inactive State MODE On Steady Unit Ready Off Unit Not Ready LINK ACT On Steady Link Established Off No Link Activity On Flashing Link Established and Activity on Lin...

Страница 30: ...e s Connect view When the trigger functionality is enabled pushing the AutoVISION Button triggers the camera to capture an image 1st Position Red Targeting Pattern The first AutoVISION Button position turns the targeting system on This overrides any other targeting modes that have been configured 2nd Position Auto Calibration The second AutoVISION Button position starts the Auto Calibration proces...

Страница 31: ...Configure Vision HAWK hardware Item Description Part Number 1 Vision HAWK Smart Camera GMV 6800 XXXXG 2 QX 1 Interface Device 98 000103 02 3 Cordset Common M12 12 pin Plug to M12 12 pin Socket 1 m 61 000162 01 4 Cordset Host Serial M12 12 pin Plug to DB9 1 m 61 000152 01 5 Cordset Host Serial M12 12 pin Socket to DB9 1 m 61 000153 01 6 Power Supply M12 12 pin Socket 1 3 m 97 000003 01 7 Cordset Ho...

Страница 32: ... sensor to T on the QX 1 Connect the Common cable to 2 on the QX 1 and A on the camera Plug in the power supply 2 Select your Vision HAWK in the AutoVISION Connect view create a job and adjust camera settings AutoVISION s Connect view allows you to select your device and configure its settings and to create a new job The Select Device dropdown menu provides a list of available devices Hover the mo...

Страница 33: ...amera settings Note The default IP address of the camera is 192 168 0 10 Be sure your PC is on the same subnet 192 168 0 100 for example Important When modifying camera settings you will need to enter a username and password for the camera The default username and password are Username Microscan Password vision Modify camera settings in the Details area at the left of the Connect view Create Load ...

Страница 34: ...g Mode On Off or Strobe 3 Edit the Job in AutoVISION After you have created a new job loaded a job from your PC or uploaded a job from the camera you will proceed to the Edit view to refine your machine vision job The Camera parameters below the captured image allow you to set Gain Exposure Focus Trigger and Lighting Inspection Outputs options allow you to connect your job to the outside world Thi...

Страница 35: ...ion HAWK Smart Camera Guide 2 25 4 Run the Job in AutoVISION Going to the Run view will automatically download your job to the camera and start it running 5 Save the Job Click the Save to Camera icon on the File menu bar to save the job to the Vision HAWK ...

Страница 36: ...Chapter 2 System Components 2 26 Vision HAWK Smart Camera Guide ...

Страница 37: ...Vision HAWK Smart Camera Guide 3 1 3 Optics and Lighting 3 CHAPTER 3 Optics and Lighting This section describes the optical and illumination characteristics of the Vision HAWK Smart Camera ...

Страница 38: ...us to 6 6us Exposure 16 666us to 25us Part Number GMV 6800 1102G GMV 6800 1202G GMV 6800 1302G GMV 6800 1112G GMV 6800 1212G GMV 6800 1312G Sensor CCD Global Shutter CMOS Global Shutter Sensor Color Monochrome Resolution SXGA 1280 x 960 CCD WVGA 752 x 480 CMOS Focal Range 1 33 mm to liquid lens autofocus Shutter Software adjustable 1 30 to 1 100 000 Software adjustable 1 60 to 1 100 000 Part Numbe...

Страница 39: ...ifications Important The Vision HAWK C Mount GMV 6800 1000G GMV 6800 1002G GMV 6800 1010G GMV 6800 1012G does not have built in lighting The Machine Vision Lighting Principles on the following page provide some suggestions for how to determine the appropriate external lighting for your application Part Number GMV 6800 1100G GMV 6800 1200G GMV 6800 1300G GMV 6800 1110G GMV 6800 1210G GMV 6800 1310G...

Страница 40: ... vision lighting products Consider the following when setting up your application Is the surface of the object flat slightly bumpy or very bumpy Is the surface matte or shiny Is the object curved or flat What is the color of the object or area being inspected Is the object moving or stationary Machine vision lighting should maximize contrast of the areas or features being inspected while minimizin...

Страница 41: ...th Microscan s NERLITE Smart Series lights The diagram below demonstrates how the camera and light can be configured with two QX 1 interface devices The light is controlled using the Lighting control in the Camera configuration settings of AutoVISION software The camera s trigger is synchronized with the light to create a strobe effect for reliable image acquisition ...

Страница 42: ...Chapter 3 Optics and Lighting 3 6 Vision HAWK Smart Camera Guide ...

Страница 43: ...AWK Smart Camera Guide A 1 A Connector Pinouts A APPENDIX A Connector Pinouts This section contains information about Vision HAWK Smart Camera connectors M12 12 Pin Plug on page A 2 M12 8 Pin Socket on page A 3 ...

Страница 44: ...O and Serial Figure A 1 shows the M12 12 pin plug at connector A FIGURE A 1 Connector A M12 12 Pin Plug Table A 1 describes the M12 12 pin plug signals TABLE A 1 Connector A M12 12 Pin Plug Pin Function 1 Trigger 2 Power 3 Default 4 Input 1 5 Output 1 6 Output 3 7 Ground 8 Input Common 9 Host RxD 10 Host TxD 11 Output 2 12 Output Common ...

Страница 45: ...ctor B M12 8 Pin Socket Ethernet Figure A 2 shows the M12 8 pin socket at connector B FIGURE A 2 Connector B M12 8 Pin Socket Table A 2 describes the M12 8 pin socket signals TABLE A 2 Connector B M12 8 Pin Socket Pin Function 1 Terminated 2 Terminated 3 Terminated 4 TX 5 RX 6 TX 7 Terminated 8 RX ...

Страница 46: ...Appendix A Connector Pinouts A 4 Vision HAWK Smart Camera Guide ...

Страница 47: ...information only Microscan does not guarantee the performance or quality of cables provided by other suppliers TABLE B 1 Cable Part Numbers and Descriptions Part Number Descriptions 61 000160 01 Cable Host Ethernet M12 8 pin Plug to RJ45 1 m 61 000162 01 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 m 97 000003 01 Power Supply M12 12 pin Socket 1 3 m 99 000020 02 Trigger M12 4 pin Plug NPN D...

Страница 48: ...one end and a standard RJ45 connector on the other end Figure B 1 shows the 61 000160 01 Cable Host Ethernet M12 8 pin Plug to RJ45 1 m FIGURE B 1 Cable Host Ethernet M12 8 pin Plug to RJ45 1 m Important Be sure that the retaining clip on the RJ45 connector has locked into place in the Ethernet receptacle on the PC and is not being impeded by the rubber housing Note A screw down version of this ca...

Страница 49: ... m The 61 000162 01 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 m is a 1 meter cable with a 12 pin M12 plug on one end and a 12 pin M12 socket on the other end Figure B 2 shows the 61 000162 01 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 m FIGURE B 2 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 m Note A screw down version of this cable is also available 61 000162 02 ...

Страница 50: ...000003 01 Power Supply M12 12 pin Socket 1 3 m The 97 000003 01 Power Supply M12 12 pin Socket 1 3 m is a 90 254 VAC 24VDC power supply Figure B 3 shows the 97 000003 01 Power Supply M12 12 pin Socket 1 3 m FIGURE B 3 Power Supply M12 12 pin Socket 1 3 m M12 12 Pin Socket ...

Страница 51: ...de B 5 99 000020 02 Trigger M12 4 pin Plug NPN Dark On 2 m The 99 000020 02 Trigger M12 4 pin Plug NPN Dark On 2 m is a photo sensor with a 4 pin M12 connector Figure B 4 shows the 99 000020 02 Trigger M12 4 pin Plug NPN Dark On 2 m FIGURE B 4 Trigger M12 4 pin Plug NPN Dark On 2 m 99 000020 02 Schematic ...

Страница 52: ...Appendix B Cable Specifications B 6 Vision HAWK Smart Camera Guide ...

Страница 53: ...00mV p p max ripple 170mA at 24VDC typ 15 5 watts max 5 28VDC 200mV p p max ripple 135mA at 24VDC typ 13 watts max Connector M12 12 pin Ultra Lock Connector A and M12 8 pin Ultra Lock Connector B Lens Type Built In Liquid Lens Communications RS 232 or Ethernet Illumination High Output LEDs 564mW 470 525 617nm Laser Output 5 0mW max Type Laser diode Output Wavelength 655nm nominal Operating Life 50...

Страница 54: ...oftware adjustable 1 60 to 1 100 000 Operating Temperature 0 to 45 C 32 to 118 F 0 to 50 C 32 to 122 F Storage Temperature 29 to 70 C 20 to 158 F Humidity Up to 90 non condensing Compliance CDRH FCC UL cUL CE General Immunity for Light Industry EN 55024 1998 ITE Immunity Standard Radiated and Conducted Emissions of ITE Equipment EN 55022 98 ITE Disturbances CB BSMI TABLE C 1 General Specifications...

Страница 55: ...e Laser diode Output Wavelength 655nm nominal Operating Life 50 000 hours 25 C Safety Class Class 1 Visible Laser Indicators LEDs Trigger Pass Fail Mode Power Network Activity I O Green Flash Pass Red X Target I O Learn Trigger Bi directional optoisolated 4 5 28V rated 13mA at 24VDC Outputs 1 2 3 Bi directional optoisolated 1 28V rated ICE 100mA at 24VDC current limited by user Image Acquisition P...

Страница 56: ...et Illumination External Illumination Required Laser Output N A Indicators LEDs Trigger Pass Fail Mode Power Network Activity I O I O Learn Trigger Bi directional optoisolated 4 5 28V rated 13mA at 24VDC Outputs 1 2 3 Bi directional optoisolated 1 28V rated ICE 100mA at 24VDC current limited by user Image Acquisition Progressive scan square pixel Focal Range Depends on lens Shutter Software adjust...

Страница 57: ...Dimensions General Specifications C Vision HAWK Smart Camera Guide C 5 Dimensions FIGURE C 1 Vision HAWK Smart Camera Dimensions ...

Страница 58: ...Appendix C General Specifications C 6 Vision HAWK Smart Camera Guide FIGURE C 2 Vision HAWK C Mount Smart Camera Dimensions ...

Страница 59: ...Field of View and Working Distance General Specifications C Vision HAWK Smart Camera Guide C 7 Field of View and Working Distance ...

Страница 60: ...Appendix C General Specifications C 8 Vision HAWK Smart Camera Guide ...

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