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MICRODYN BIO-CEL XS-1 Pilot Plant Manual //  Revision: A // Date: Jul. 25, 2018 

 

Safety & Warning 

This operations and maintenance (O&M) manual highlights certain potential hazards related to 
handling,  operation  and  maintenance  of  the  equipment.  The  intent  of  this  chapter  is  to 
supplement  any  safety  and  health  standards  that  are  applicable  to  the  facility  in  which  the 
equipment is being used. The manual does not cover the full spectrum of published safety and 
health standards that are mandated by law. Consequently, users should not assume that they 
are responsible only for those standards referenced in this manual or that those standards quoted 
are current. The user of this manual is responsible for ensuring that their own safety program and 
operation and maintenance procedures comply with all applicable safety rules, regulations and 
standards  in  accordance  with  prudent  industry  standards.  In  the  event  that  the  safety 
recommendations  in  this  manual  conflict  with  local  safety  and  health  laws,  regulations  and/or 
standards, the user is encouraged to follow the more stringent standard or law. 

 

Safety Guidelines 

It is highly recommended to follow the safety guidelines provided in this manual, to comply with 
applicable local safety rules, regulations and standards or to operate and maintain the equipment 
according  to  prudent  industry  practices.  Failure  to  follow  these  safety  guidelines,  local  safety 
rules, regulations and standards may result in a potentially hazardous situation. The severity of 
the  potentially  hazardous  situations  highlighted  in  this  manual  have  been  indicated  using  the 
symbols listed below. 

Symbol 

Meaning 

a

 

DANGER 

 

DANGER indicates an imminently hazardous situation. If not avoided, it may 
result in death, serious injury, or equipment damage. 

 

WARNING 

 

WARNING indicates a potentially hazardous situation. If not avoided, it may 
result in death, serious injury, or equipment damage. 

 

CAUTION 

 

CAUTION  indicates  a  potentially  hazardous  situation.  If  not  avoided,  may 
result in injury or equipment damage. 

 

DANGER 

-  PRESSURIZED  DEVICE:  Improper  installation,  operation  or  maintenance  of  the 

equipment, including  but  not  limited to  the membrane  units,  electrical  system  and  piping may 
result in loss of life, severe bodily injury and/or property damage. Please read and understand all 
equipment  guidelines  provided  before  attempting  to  open,  operate  or  service  the  equipment. 
Failure  to  follow  these  instructions  and  observe  precautions  may  result  in  malfunction  and 
catastrophic failure. Misuse, incorrect assembly or use of damaged or corroded components may 
result in serious injury. 

WARNING:

  Certain  operating  situations  require  the  use  of  chemicals  and  other  hazardous 

substances. Material safety data sheets (MSDS) should be provided by chemical suppliers and 
all instructions therein should be adhered to. Safety briefings for the operating personnel should 
be  carried  out  by  plant  health  and  safety  personnel.  Always  use  caution  and  wear  the  correct 
personal protective equipment (PPE) when handling chemicals. 

WARNING:

 Comply with all pressure and temperature limits specified in the technical data sheet 

when operating membrane products. 

WARNING: 

The use of chemicals that are not approved or in concentrations higher than those 

specified, may cause premature failure of the equipment, including the membrane products. 

WARNING: 

Do not perform any equipment or membrane maintenance unless the system control 

power is OFF, the pump starters are OFF, lock out/tag out procedures have been followed and 
internal pressure has been relieved from the equipment. Failure to do so may result in serious 
injury or death. 

WARNING:

 Do not drink treated water. Treated water is not potable. 

CAUTION:

 The membranes should not be allowed to dry out. The membranes must remain wet 

at all times including when the equipment is shut down or for maintenance. Dried out membrane 
may result in irreversible membrane damage. 

Содержание MICRODYN BIO-CEL XS-1

Страница 1: ...om www microdyn nadir com en www microdyn nadir com trisep China Office MICRODYN NADIR Xiamen Co Ltd No 66 Jinting North Road Xinglin Xiamen China 361022 infochina microdyn nadir com Singapore Office...

Страница 2: ...N BIO CEL XS 1 10 Membrane 10 Laminate 10 Module 11 4 MICRODYN BIO CEL XS 1 Pilot Plant 12 Equipment 12 Functional Description 13 Connections and Interfaces 14 4 3 1 Waste water sludge supply 14 4 3 2...

Страница 3: ...of the pilot plant 15 Figure 6 Control Panel Overview 19 Figure 7 Control Panel Plant 19 Figure 8 Control Panel System Control 20 Figure 9 Control Panel Parameters 1 20 Figure 10 Control Panel Parame...

Страница 4: ...irectly and indirectly with objects or persons if these defects are attributed to improper handling or to not complying with safety and operating conditions as mentioned in this manual respectively Th...

Страница 5: ...result in death serious injury or equipment damage CAUTION CAUTION indicates a potentially hazardous situation If not avoided may result in injury or equipment damage DANGER PRESSURIZED DEVICE Imprope...

Страница 6: ...mendations for operation and maintenance DO Wear the appropriate personnel protective equipment DO Routinely inspect for wear and tear on equipment and perform maintenance when necessary DO Monitor th...

Страница 7: ...ing and storage are given in Chapter 8 Caution INSTALL THE MEMBRANE MODULE INTO THE TANK DIRECTLY PRIOR TO WATER COMMISSIONING Symbol Instruction Do not place the product under direct sunlight Do not...

Страница 8: ...ring transport assembly and installation Do not separate the membrane sheets if they are attached to each other Do not damage the outer packaging at the top of the product with knives or sharp tools T...

Страница 9: ...of these devices for handling instructions The membrane is preserved and after the preservative is washed out the membrane module should be kept wet at all times to prevent irreversible damage from dr...

Страница 10: ...rane is characterized by an excellent chemical and mechanical durability It is also hydrophilic which allows high flows with a low fouling potential Table 1 NADIR UP150 properties Material Nominal por...

Страница 11: ...tegrated in this module and is located at the base of the module The air is required in order to generate a small amount of cross flow in the module and on the membrane surface in order to be able to...

Страница 12: ...pilot plant Equipment The equipment installed in the pilot plant is listed below The specifications are equal to the specifications in the P ID Figure 5 P ID of the pilot plant Table 3 Overview of eq...

Страница 13: ...filtration tank it is flowing through a 1mm bar screen to remove any coarse materials optional The filtration tank is a round tank with an inner diamerter of 75cm and houses the membrane module It is...

Страница 14: ...e leaser operator will use his own pump or feed supply e g by means of controlling the valve via level differences The feed pipe from the feed source to the connector at the pilot plant is supplied by...

Страница 15: ...igure 3 shows a possible setup for system integration of the BIO CEL XS 1 pilot plant The following works needed to be performed before commissioning date 1 All tanks which are intended to be used for...

Страница 16: ...ion see instruction manual for the plant control a Check the pump performance never run pump with closed V7 and or V9 b Check the blower performance adjust V10 and V11 in a way to achieve 5 6 Nm3 h ai...

Страница 17: ...lowable pressure during backwashing is limited to avoid membrane damage An accumulation of air bubbles in the permeate line due to outgassing can occcur especially during high transmembrane pressures...

Страница 18: ...ification DN Denitrification with intermittent aeration for sludge mixing TDN 0 99 min TDN 30 min Intervall between the aeration times Blower off TDN DELAY 0 99 min TDN DELAY 10 min Aeration for sludg...

Страница 19: ...19 24 MICRODYN BIO CEL XS 1 Pilot Plant Manual Revision A Date Jul 25 2018 Figure 6 Control Panel Overview Figure 7 Control Panel Plant...

Страница 20: ...20 24 MICRODYN BIO CEL XS 1 Pilot Plant Manual Revision A Date Jul 25 2018 Figure 8 Control Panel System Control Figure 9 Control Panel Parameters 1...

Страница 21: ...21 24 MICRODYN BIO CEL XS 1 Pilot Plant Manual Revision A Date Jul 25 2018 Figure 10 Control Panel Parameters 2 Figure 11 Control Panel Chart...

Страница 22: ...irectly into the backwash flow of the permeate pipe The MICRODYN BIO CEL XS 1 pilot plant has no automatic cleaning integrated cleaning needs to be done manually The frequency of cleaning depends on s...

Страница 23: ...ry cleaning is usu ally performed 1 2 times per year and with higher shemnical concentrations The cleaning solu tion must be prepared in an external tank and pumped to the cleaned filtration tank The...

Страница 24: ...he pilot plant 3 Drain the filtration tank and dispose of the sludge through proper channels 4 Rinse and clean all tanks and pipes with permeate water 5 Stabilize the module with a preservative soluti...

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