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MICRODYN BIO-CEL XS-1 Pilot Plant Manual //  Revision: A // Date: Jul. 25, 2018 

 

About this Document 

This operating manual contains information about the  MICRODYN BIO-CEL

®

 XS-1 pilot plant. 

The  plant is  constructed for mobile  applications  at  changing  locations.  The following  chapters 
comprise descriptions of the general plant design and the test area as well as important operating 
information and safety instructions.  

The suitability of the BIO-CEL modules installed in this plant for a special application depends on 
the quality of the medium to be filtered, the applied biology and its quality. The suitability also 
depends  on  keeping  the  directives  for  the  process  technology.  In  general,  the  BIO-CEL 
instruction manual must be considered for the operation of BIO-CEL modules.   

All  information  in  this  manual  corresponds  to  the  actual  knowledge  of  MICRODYN-NADIR.  It 
should provide an overview of the most important data that are needed to operate the pilot plant. 
Please make sure that you always use the up-to-date version of this manual.  

MICRODYN-NADIR reserves the right to update data due to new developments. The data given 
in this manual cannot be taken to claim warranties. MICRODYN-NADIR does not give guarantees 
for the performance or life time of the product used in the pilot plant.  

MICRODYN-NADIR refuses  responsibility for  any  defects  occurring  directly  and  indirectly  with 
objects or persons if these defects are attributed to improper handling or to not complying with 
safety and operating conditions as mentioned in this manual respectively.  

The system is property of MICRODYN-NADIR. Improper handling can result in defects of parts 
of the plant or the membrane module. Please check the system and the modules regularly by 
appropriate  tests  and  measuring.  If  the  filtrate  quality  worsens,  this  may  be  due  to  several 
reasons.  Please  insure  just  at  the  time  of  start-up  that  suitable  measuring  devices  for  the 
detection and prevention of possible defects are available.  

Warranty claims are refused for any defects due to improper handling of the modules (see BIO-
CEL manual) or to disregarding the operating parameters given in this operating manual or the 
module data sheet.    

The leaser takes care of the correct return of the system to MICRODYN-NADIR. At the time of 
delivery, the pilot plant is cleaned, and it must be returned also clean. If the plant is not cleaned 
before return, all the costs for cleaning will have to be paid by the leaser.  

All the components inside the system must be fastened before the transport to prevent sliding or 
falling. (Further instructions for the transport see chapter 0.)   

Any defects at the pilot plant must be reported to MICRODYN-NADIR immediately. If defects are 
not reported, and therefore further defects occur, the emerging costs must be paid by the leaser.  

In the case of failure or operation disruption please immediately inform your contact partner or 
MICRODYN-NADIR.  

 

Содержание MICRODYN BIO-CEL XS-1

Страница 1: ...om www microdyn nadir com en www microdyn nadir com trisep China Office MICRODYN NADIR Xiamen Co Ltd No 66 Jinting North Road Xinglin Xiamen China 361022 infochina microdyn nadir com Singapore Office...

Страница 2: ...N BIO CEL XS 1 10 Membrane 10 Laminate 10 Module 11 4 MICRODYN BIO CEL XS 1 Pilot Plant 12 Equipment 12 Functional Description 13 Connections and Interfaces 14 4 3 1 Waste water sludge supply 14 4 3 2...

Страница 3: ...of the pilot plant 15 Figure 6 Control Panel Overview 19 Figure 7 Control Panel Plant 19 Figure 8 Control Panel System Control 20 Figure 9 Control Panel Parameters 1 20 Figure 10 Control Panel Parame...

Страница 4: ...irectly and indirectly with objects or persons if these defects are attributed to improper handling or to not complying with safety and operating conditions as mentioned in this manual respectively Th...

Страница 5: ...result in death serious injury or equipment damage CAUTION CAUTION indicates a potentially hazardous situation If not avoided may result in injury or equipment damage DANGER PRESSURIZED DEVICE Imprope...

Страница 6: ...mendations for operation and maintenance DO Wear the appropriate personnel protective equipment DO Routinely inspect for wear and tear on equipment and perform maintenance when necessary DO Monitor th...

Страница 7: ...ing and storage are given in Chapter 8 Caution INSTALL THE MEMBRANE MODULE INTO THE TANK DIRECTLY PRIOR TO WATER COMMISSIONING Symbol Instruction Do not place the product under direct sunlight Do not...

Страница 8: ...ring transport assembly and installation Do not separate the membrane sheets if they are attached to each other Do not damage the outer packaging at the top of the product with knives or sharp tools T...

Страница 9: ...of these devices for handling instructions The membrane is preserved and after the preservative is washed out the membrane module should be kept wet at all times to prevent irreversible damage from dr...

Страница 10: ...rane is characterized by an excellent chemical and mechanical durability It is also hydrophilic which allows high flows with a low fouling potential Table 1 NADIR UP150 properties Material Nominal por...

Страница 11: ...tegrated in this module and is located at the base of the module The air is required in order to generate a small amount of cross flow in the module and on the membrane surface in order to be able to...

Страница 12: ...pilot plant Equipment The equipment installed in the pilot plant is listed below The specifications are equal to the specifications in the P ID Figure 5 P ID of the pilot plant Table 3 Overview of eq...

Страница 13: ...filtration tank it is flowing through a 1mm bar screen to remove any coarse materials optional The filtration tank is a round tank with an inner diamerter of 75cm and houses the membrane module It is...

Страница 14: ...e leaser operator will use his own pump or feed supply e g by means of controlling the valve via level differences The feed pipe from the feed source to the connector at the pilot plant is supplied by...

Страница 15: ...igure 3 shows a possible setup for system integration of the BIO CEL XS 1 pilot plant The following works needed to be performed before commissioning date 1 All tanks which are intended to be used for...

Страница 16: ...ion see instruction manual for the plant control a Check the pump performance never run pump with closed V7 and or V9 b Check the blower performance adjust V10 and V11 in a way to achieve 5 6 Nm3 h ai...

Страница 17: ...lowable pressure during backwashing is limited to avoid membrane damage An accumulation of air bubbles in the permeate line due to outgassing can occcur especially during high transmembrane pressures...

Страница 18: ...ification DN Denitrification with intermittent aeration for sludge mixing TDN 0 99 min TDN 30 min Intervall between the aeration times Blower off TDN DELAY 0 99 min TDN DELAY 10 min Aeration for sludg...

Страница 19: ...19 24 MICRODYN BIO CEL XS 1 Pilot Plant Manual Revision A Date Jul 25 2018 Figure 6 Control Panel Overview Figure 7 Control Panel Plant...

Страница 20: ...20 24 MICRODYN BIO CEL XS 1 Pilot Plant Manual Revision A Date Jul 25 2018 Figure 8 Control Panel System Control Figure 9 Control Panel Parameters 1...

Страница 21: ...21 24 MICRODYN BIO CEL XS 1 Pilot Plant Manual Revision A Date Jul 25 2018 Figure 10 Control Panel Parameters 2 Figure 11 Control Panel Chart...

Страница 22: ...irectly into the backwash flow of the permeate pipe The MICRODYN BIO CEL XS 1 pilot plant has no automatic cleaning integrated cleaning needs to be done manually The frequency of cleaning depends on s...

Страница 23: ...ry cleaning is usu ally performed 1 2 times per year and with higher shemnical concentrations The cleaning solu tion must be prepared in an external tank and pumped to the cleaned filtration tank The...

Страница 24: ...he pilot plant 3 Drain the filtration tank and dispose of the sludge through proper channels 4 Rinse and clean all tanks and pipes with permeate water 5 Stabilize the module with a preservative soluti...

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