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Master Rhino Manual_

March 2020.docx

 

March 20 

Page 3 of 38 

6.1

 

VARIABLE FREQUENCY DRIVE ............................................................................................................................................. 9

 

7.

 

MicroCool RHINO - STARTING THE SYSTEM ................................................................................ 9

 

7.1

 

START UP ............................................................................................................................................................................ 9

 

8.

 

PRESSURIZING THE SYSTEM ...................................................................................................... 10

 

8.1

 

PRESSURIZING THE SYSTEM .............................................................................................................................................. 10

 

8.2

 

DO NOT ADJUST THE PRESSURE REGULATOR ................................................................................................................... 10

 

If for any reason the regulator is adjusted, or changed, follow this procedure to reset the correct adjustment. ........................ 10

 

9.

 

SYSTEM OPERATION ................................................................................................................. 11

 

9.1

 

TIME CLOCK ...................................................................................................................................................................... 12

 

9.2

 

DRAIN/PRESSURE RELIEF VALVE TIME .............................................................................................................................. 12

 

9.3

 

24 HOUR, 7 DAY CLOCK TIME ........................................................................................................................................... 12

 

9.4

 

CYCLE/PULSE TIMER .......................................................................................................................................................... 13

 

9.5

 

DISABLING F1 “MANUAL RUN” ......................................................................................................................................... 13

 

9.6

 

SETTING INTERNAL TEMPERATURE AND HUMIDITY CONTROLS (OPTIONAL UPGRADE) ................................................. 14

 

9.7

 

SETTING FOR HUMIDITY CONTROL ONLY:: ....................................................................................................................... 14

 

9.8

 

SETTING FOR TEMPERATURE CONTROL ONLY: ................................................................................................................. 14

 

9.9

 

SETTING FOR HUMIDITY CONTROL WITH TEMPERATURE OVERRIDE: ............................................................................. 14

 

9.10

 

SETTING FOR TEMPERATURE CONTROL WITH HUMIDITY OVERRIDE: ............................................................................. 14

 

10.

 

SYSTEM MAINTENANCE ............................................................................................................ 20

 

10.1

 

CRANKCASE OIL ................................................................................................................................................................. 20

 

SYNTHETIC 75w-90 GEAR OIL IS RECOMMENDED FOR ALL APPLICATIONS (Mobil One or Equal) ................................................ 20

 

Figure 20 – Crankcase Oil Levels ................................................................................................................................................... 20

 

10.2

 

ELECTRICAL MOTOR SERVICE ............................................................................................................................................ 20

 

10.3

 

INLET WATER FILTERS ....................................................................................................................................................... 21

 

10.4

 

ATOMIZATION LINES/MANIFOLD HOSES .......................................................................................................................... 21

 

10.5

 

SYSTEM FLUSH – SHUT DOWN - WINTERIZING................................................................................................................. 21

 

10.6

 

INLET WATER PRESSURE SWITCH ..................................................................................................................................... 21

 

10.7

 

OPTIONAL EXTRAS ............................................................................................................................................................ 22

 

11.

 

TROUBLE SHOOTING ................................................................................................................. 23

 

11.1

 

PUMP MODULE HAS STOPPED RUNNING ......................................................................................................................... 23

 

11.2

 

INLET WATER PRESSURE FAULT: ....................................................................................................................................... 23

 

11.3

 

VARIABLE FREQUENCY DRIVE (VFD) FAULT CODES .......................................................................................................... 23

 

12.

 

WARRANTY .............................................................................................................................. 25

 

Содержание RHINO 15

Страница 1: ...Master Rhino Manual_March 2020 docx March 20 Page 1 of 38 RHINO SERIES 2020 Installation Maintenance Manual Version 03 20 MicroCool 72216 Northshore t 103 104 Thousand Palms CA 92276 USA...

Страница 2: ...RSE OSMOSIS WATER TREATMENT 6 3 INSTALLATION OF THE PUMP MODULE 7 3 1 POSITIONING THE PUMP MODULE 7 3 2 WATER SUPPLY AND CONNECTION 7 3 3 DRAINAGE FROM THE PUMP 7 4 PUMP MODULE POWER SUPPLY 7 4 1 CAUT...

Страница 3: ...Y CONTROLS OPTIONAL UPGRADE 14 9 7 SETTING FOR HUMIDITY CONTROL ONLY 14 9 8 SETTING FOR TEMPERATURE CONTROL ONLY 14 9 9 SETTING FOR HUMIDITY CONTROL WITH TEMPERATURE OVERRIDE 14 9 10 SETTING FOR TEMPE...

Страница 4: ...14 1 RHINO FRONT VIEW 27 14 2 RHINO BACK VIEW 28 14 3 RHINO RIGHT SIDE VIEW 29 14 4 RHINO LEFT SIDE VIEW 30 14 5 RHINO PLAN VIEW 31 14 6 RHINO FILTER AND BRACKET 32 14 7 CONTROL PANEL 1 33 14 8 CONTRO...

Страница 5: ...MATION OIL CHANGE INTERVAL The crankcase oil must be changed after the first 50 hours of operation and from then on once every 500 hours SYNTHETIC 75W 90 GEAR OIL IS RECOMMENDED FOR ALL APPLICATIONS M...

Страница 6: ...WATER TREATMENT Generally speaking most municipal water is suitable for atomization Well water river water and the like should be tested before atomizing If an analysis indicates any unusually high le...

Страница 7: ...n All pump modules require a minimum of 20 P S I 1 40 BAR and a maximum of 90 P S I 6 20 BAR while in operation The pressure should always be constant and not fluctuate outside these ranges especially...

Страница 8: ...e correct sized wiring be in conduit preferably liquid tight make the final connection to the high voltage terminal strip ELECTRICAL CONNECTIONS Wiring between the control panel and the pump unit is d...

Страница 9: ...controller will increase or decrease the motor speed to maintain the required pressure 1 000 psi 69 Bar The controller is capable of increasing the speed frequency to a maximum of 50 Hz The rate of ch...

Страница 10: ...s Use Teflon tape on all NPT threads and tighten each fitting firmly Do not apply tape to compression fittings or ball seat fittings Female swivel hose fitting 8 1 3 Press F1 to start the pump The RHI...

Страница 11: ...a hard wired input switch into the electrical control panel on terminal 1 2 on TB1 yellow and blue terminal blocks Auto mode is also used if the internal 24 hour 7 day clocks and or internal temperat...

Страница 12: ...ce 7 Display screen will indicate Stop Set Param Msg Config and Set with indicating selection 8 Use the buttons to move the selection indicator to Set Program and press OK 9 Use the buttons to move th...

Страница 13: ...as CYCLE T the default setting is 1 minute on and 1 minute off but is disabled 2 To access enable and set cycle pulse times follow the steps in 9 2 Setting Auxiliary Parameters 3 To enable the cycle t...

Страница 14: ...revert back to the operation screen after 30 seconds SETTING FOR HUMIDITY CONTROL ONLY 1 Set the temperature set point to 33 F 0 C off 33 F 1 C and on 34 F 1 C This forces the temp contact 2 Set the h...

Страница 15: ...ires external contact F3 Stop Reset F4 Hold for 3 seconds to enter parameter settings Data Plate Press and hold F4 for 3 seconds The pump detail display will remain visible for 30 seconds Model number...

Страница 16: ...mperature Temperature set point Current humidity Humidity set point Only active when temp and humid soft key is set to ON in parameter set only available with optional upgrade Auto Run Control Paramet...

Страница 17: ...n auto time clock System pressure Hours of operation Pressure Relief Pump has stopped and is draining System pressure Drain Time Auto Cycle Run Pump is running on cycle time On timer System pressure H...

Страница 18: ...the system locks out on a fault Frequency Inverter Fault Pump system has faulted on VFD fault 30 second restart delay is in process If VFD fault is cleared within 30 seconds pump will restart and oper...

Страница 19: ...ing correctly and are in Auto Press F3 to reset if fault does not clear activate the prime and flush sequence by pressing F3 and F4 simultaneously This will flush the pump system with cool supply wate...

Страница 20: ...icroCool pump modules Some small motors have sealed rotor bearings and some require lubrication periodically Refer to the motor nameplate for the type of motor If the motor is equipped with external g...

Страница 21: ...abrasive surface SYSTEM FLUSH SHUT DOWN WINTERIZING If the system is to be SHUT DOWN for a period of time all automatic drain valves or end plugs should be removed and the complete system flushed Then...

Страница 22: ...ation of the bulb and receptacle and gently plug the new bulb into the receptacle ensuring that it goes in all the way 4 Replace the receptacle onto the UV housing and reinstall the locking pin 5 The...

Страница 23: ...module may be inadequate Check the following Inlet water pressure has dropped below 20 P S I 1 4 BAR correct water pressure Dirty filter elements inspect and replace if necessary Water supply turned o...

Страница 24: ...uit or damaged Start with too short acceleration ramp Start with motor spinning without the Flying Start function F0072 Motor overload fault 60 s in 1 5xlnom P0156 P0157 P0158 setting is too low in re...

Страница 25: ...time provided above shall constitute fulfillment of all liabilities of the seller to the purchaser with respect to or arising out of the goods whether based on contract negligence strict tort or othe...

Страница 26: ...locations Page 1 of 1 Issued to MICROCOOL 72216 Northshore St Unit 103 104 THOUSAND PALMS CA 92276 This is to certify that representative samples o f INDUSTRIAL CONTROL PANELS USL CNL Industrial cont...

Страница 27: ...Master Rhino Manual_March 2020 docx March 20 Page 27 of 38 14 RHINO ILLUSTRATIONS RHINO FRONT VIEW...

Страница 28: ...Master Rhino Manual_March 2020 docx March 20 Page 28 of 38 RHINO BACK VIEW...

Страница 29: ...Master Rhino Manual_March 2020 docx March 20 Page 29 of 38 RHINO RIGHT SIDE VIEW...

Страница 30: ...Master Rhino Manual_March 2020 docx March 20 Page 30 of 38 RHINO LEFT SIDE VIEW...

Страница 31: ...Master Rhino Manual_March 2020 docx March 20 Page 31 of 38 RHINO PLAN VIEW...

Страница 32: ...Master Rhino Manual_March 2020 docx March 20 Page 32 of 38 RHINO FILTER AND BRACKET...

Страница 33: ...Master Rhino Manual_March 2020 docx March 20 Page 33 of 38 CONTROL PANEL 1...

Страница 34: ...Master Rhino Manual_March 2020 docx March 20 Page 34 of 38 CONTROL PANEL 2...

Страница 35: ...Master Rhino Manual_March 2020 docx March 20 Page 35 of 38 CONTROL PANEL 3...

Страница 36: ...Master Rhino Manual_March 2020 docx March 20 Page 36 of 38 CONTROL PANEL 4...

Страница 37: ...Master Rhino Manual_March 2020 docx March 20 Page 37 of 38 RHINO SOLENOID...

Страница 38: ...Master Rhino Manual_March 2020 docx March 20 Page 38 of 38 RHINO NOTES...

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