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34

Plumbing Troubleshooting Chart

SYMPTOM

POSSIBLE CAUSE

POSSIBLE SOLUTION

Loses pressure

• 

Pump Air-lock

• 

Clean strainer

• 

Larger hoses

Little or no pressure 
adjustment

• 

Too much restriction in servo loop

• 

Larger hoses and fittings

• 

No sharp bends

Pressure won’t go high 
enough

• 

Pump starved or too small

• 

Too much agitation

• 

Throttle, range adjust or pressure relief valves

• 

Larger hoses

• 

Reduce agitation

• 

Adjust

Pressure, Speed and 
Spray Rate don’t check 
out according to charts

• 

Inaccurate pressure reading

• 

Dirty or worn tips

• 

Use a different gauge and check 

each boom.

• 

Clean or place

Pressure fluctuates 

greatly

• 

Sagging or kinked hoses

• 

Throttle valve too far closed

• 

Pump starved or too small

• 

Support or replace hoses

• 

Adjust throttle and range valves

• 

Larger hoses

• 

Larger pump

• 

Clean strainer

Содержание FLOWTRAK II

Страница 1: ...Application Monitor Reference M a n u a l...

Страница 2: ...urself with this manual and the actual components before beginning Following the procedures described in this manual will ensure proper per for mance and help avoid problems or questions once you are...

Страница 3: ...tend the term of the foregoing warranty period should the Buyer return completed warranty registration information with dated proof of purchase to the Seller within one 1 year from the original date o...

Страница 4: ...PS 20 Factory loaded Calibration Values 20 Determining Speed Calibration 21 Drive Shaft Speed Sensor Calibration 21 Fine Tuning Speed Distance Cal Value 22 23 Entering Target Test Speed 23 Exiting Cal...

Страница 5: ...monitors and displays WIDTH CAL FLOW CAL MIN FLOW TARGET RATE SPEED CAL TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 TANK CAL RESET CALHOLD 1 2 3 4 5 II TANK VOL TAN...

Страница 6: ...nsor Cable with threaded sensor P N 13096 FM750 GFN Flowmeter P N 11501 Power Speed Flow RH Opt Harness P N 17194 2 2 2 2 2 2 2 C 15 3 Pin Extension Cable M P 150 P N 13207 B 14 Nylon cable ties 10 P...

Страница 7: ...ension Cable M P 150 P N 13206 14 Nylon cable ties 5 P N 10045 5 Run Hold Sensor Cable P N 13226 Hardware Bag P N 13251 Speed Sensor Mounting Bracket P N 10013 Magnets 6 2 in hardware bag P N 10012 Va...

Страница 8: ...8 FlowTrak II System Overview BLACK TIE SPEED FLOW VES RUN HOLD GREEN TIE YELLOW TIE GRAY TIE OPTIONAL CONTROL GND RED BLACK...

Страница 9: ...WHT 20 GA BLK A B C D E F G H J K A B C D E F G H J K P N 17194 10 PIN METRI PACK TOWER 10 PIN METRI PACK 150 SHROUD 18 GA RED 18 GA RED 18 GA WHT 18 GA RED 18 GA BLK 18 GA WHT 18 GA RED 18 GA BLK 18...

Страница 10: ...use bolts See Illustration 1 Illustration 1 Illustration 2 Put rubber washers on carriage bolts and put the bolts through the bracket holes from the inside out Loosely attach the mount knobs onto the...

Страница 11: ...from wheel slip 2 Tractor vehicle or planter drive shaft This type of mounting is recommended for trucks four wheel drive tractors or other equipment that has poor or no access to a non driven wheel L...

Страница 12: ...T SENSOR SENSOR BODY COLOR MAIN HARNESS TIE COLOR Speed Green Yellow Flow Green Green Run Hold Black Gray Vansco Radar Speed Sensor Speed Sensor Options In addition to the standard Hall effect magneti...

Страница 13: ...llustration 6 Installing Flow Sensor Cable With the flowmeter in place install the flow sensor cable The flow sensor cable has a GREEN sensor body and mates with the 3 pin connector on the main harnes...

Страница 14: ...he sensor When the mag net is away from the sen sor the con sole will be in HOLD and the area and distance counting functions will be disabled NOTE The run hold kit includes a 5 sensor cable and 10 ex...

Страница 15: ...ONNECTION USER SUPPLIED RELAY CONTROL 12VDC NOMINAL MOTOR OR SOLENOID RELAY ORVALVE NOT SUPPLIED COIL 5 AMP MAX BLACK RED 2 PIN M P EXT CABLE GND VES YELLOWTIE GREENTIE RUN HOLD BLACKTIE GRAYTIE RED B...

Страница 16: ...le in a cool dry location if it will not be used for an extended period of time such as during the off season As with any electronic equipment use care in cleaning so that water or other liquids do no...

Страница 17: ...hour WIDTH CAL Used in calibration mode to enter the working width of your sprayer booms or other equipment SPEED Displays ground speed in miles per hour kilometers per hour SPEED CAL Used in calibra...

Страница 18: ...d is displayed release the two keys To lock in English mode you must enter and exit cal i bra tion You must be in HOLD to enter Cal Press and hold the CAL key until CAL lights on the display The conso...

Страница 19: ...ow Note this feature is inoperative if the system is set up in the Tank FILL mode See Special Calibration pages 25 26 and Tank fill Operation page 30 for setup and operation details for the Tank FILL...

Страница 20: ...GPS Speed Astro II 5 189 48 46 56 SkyTrak 910 2 31 9 82 SkyTrak 1 50 38 58 94 Dickey john 210 53 42 00 John Deere In cab speed signal 197 50 44 70 Factory Loaded Calibration Values Calibration Factor...

Страница 21: ...de the measured revolution by the number of magnets installed to get your starting SPEED CAL calibration value Once calibration of the system is complete this number should be fine tuned for optimum a...

Страница 22: ...ect HOLD mode when the marker on the vehicle passes the ending flag to stop the distance counting function The console display should read HOLD See Illustration to the right Stop the vehicle in a leve...

Страница 23: ...in gallons per minute li ters per minute based on the nozzles being used for the en tire boom on the sprayer DO NOT enter the actual flow of your spray application For example If the min i mum flow ra...

Страница 24: ...still in the VOLUME position and in HOLD enter calibration boom switches OFF hold the CAL button until red warning light comes on about one second The dis play will show the flowmeter calibration valu...

Страница 25: ...are the same as English units except Area is in thousands of square feet Use the and buttons to choose between EnG American English Units MEt Metric and TurF Turf units WIDTH CAL AREA 1 2 3 Material U...

Страница 26: ...Turn rotary dial to display desired readout WIDTH CAL FLOW CAL MIN FLOW TARGET RATE SPEED CAL TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 TANK CAL RESET MAN 1 2 3 I...

Страница 27: ...turn on When the amount pumped into the tank reaches the calibrated TANK VOLUME the Control Output automatically shuts off The display will show FULL and the HOLD icon If the RUN HOLD button is presse...

Страница 28: ...if held for 2 seconds If the button is accidentally pressed the console will display CLEAr to alert the user that the counters will be cleared If the user continues to hold the button for 2 seconds CL...

Страница 29: ...AREA counter and the 3 VOLUME counter whether the rotary switch is in the AREA or the VOLUME position If the button is released before 2 seconds have elapsed the counters will not be cleared and the C...

Страница 30: ...y switch in any position FILL will ash if tank level is equal to or less than tank set point Fill tank and reset TANK counter by setting the rotary switch at the TANK position and pressing the button...

Страница 31: ...READOUT OF GALLONS LITERS OR GALLONS LITERS PER MINUTE Check to see that the sprayer pump and equipment are operating properly If liquid is moving through the line check the flow sensor to be sure it...

Страница 32: ...e jumper wire connect the ohmmeter to the pins of the dust cover with the jumper wire There should be continuity near zero ohms Troubleshooting cont Checking Individual Components 32 MAGNETIC HALL EFF...

Страница 33: ...let of the main harness remote run hold cable grey tie Placing a clip lead or other jumper wire such as a paper clip bent in a U betweenpinsA blue andC violet ofthemainharness run hold connector grey...

Страница 34: ...oo small Too much agitation Throttle range adjust or pressure relief valves Larger hoses Reduce agitation Adjust Pressure Speed and Spray Rate don t check out according to charts Inaccurate pressure r...

Страница 35: ...d in other areas decrease to 15 GPA After checking the tip charts we find that a TK 5 Floodjet has a range of 14 9 to 30 GPA at 5 MPH According to the charts to get 30 GPA at 5 MPH with a TK 5 the pre...

Страница 36: ...Appendices 36...

Страница 37: ...3 8 locking nuts See Illustration below ATV Wheels Two mounting examples are illustrated 1 Using one cable tie ribbed side toward magnets secure two magnets to the wheel hub so they are exactly oppos...

Страница 38: ...he SOUTH pole side of the magnet Transmission Transfer Case Drive Shaft Magnets Positioned 180 Apart to 6mm to 13mm Spacing Sensor Body Green Fasten Sensor Bracket with Existing Transmission Bolts or...

Страница 39: ...ould spin freely If it does not spin freely remove the turbine wipe the shaft and try again If is still does not spin freely the shaft or bearings may have excessive wear Service may be necessary ASSE...

Страница 40: ...Ground Common B A DICKEY johnRadarFordConnector DICKEY johnRadarCannonConnector DICKEY johnRadarAmpConnector In CabJohnDeereMetri PackConnector 8000 9000Series RavenRadarConxallConnector Magnavox Phil...

Страница 41: ...eters 3 28 feet meters 1 09 yards kilometers 62 miles LAND MEASUREMENT square millimeters 0 00155 square inches square meters 10 764 square feet square meters 1 195 square yards hectares 2 47 acres sq...

Страница 42: ...foot remote run hold sensor cable 01531 Speed sensor kit 01535 Remote run hold sensor kit 11501 FM750 GFN Flowmeter 10131 FN750 SS Flowmeter 17194 Power speed flow run hold option harness 10899 FM750N...

Страница 43: ......

Страница 44: ...i n U S A b y 111 East LeRay Ave Box 99 Eagle Lake MN 56024 0099 Toll Free 800 328 9613 507 257 3600 Fax 507 257 3001 www micro trak com trakmail micro trak com Copyright 2006 Micro Trak Systems Inc...

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