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Operating Instructions

scan

CONTROL

30xx

Содержание scanCONTROL 3050/BL

Страница 1: ...Operating Instructions scanCONTROL 30xx ...

Страница 2: ...MICRO EPSILON MESSTECHNIK GmbH Co KG Königbacher Strasse 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 e mail info micro epsilon com www micro epsilon com Laser scanner ...

Страница 3: ... Principle 13 3 1 2 System Setup 13 3 1 3 Special Performance Features 14 3 1 4 Advantages of the Used Sensor Matrix Difference to Conventional Line Scanners 14 3 1 5 Further Features 14 3 2 Technical Data 15 3 3 LED Displays 17 4 Delivery 18 4 1 Unpacking Included in Delivery 18 4 2 Storage 18 5 Installation and Mounting 19 5 1 Attachment and Mounting 19 5 2 Connections 23 5 2 1 General 23 5 2 2 ...

Страница 4: ... Exposure Time Regulation 39 6 5 Error Influences 40 6 5 1 Reflection of the Target Surface 40 6 5 2 Color Differences 40 6 5 3 Temperature Influences 40 6 5 4 External Light 41 6 5 5 Mechanical Vibrations 41 6 5 6 Surface Roughness 41 6 5 7 Shadowing Effects 42 6 6 Cleaning 43 7 scanCONTROL Output Unit 44 7 1 scanCONTROL Output Unit Components 44 7 2 Connect the Power Supply 45 7 3 Commissioning ...

Страница 5: ...scanCONTROL 30xx 9 Liability for Material Defects 52 10 Service Repair 52 11 Decommissioning Disposal 52 12 Error Codes 53 Appendix ...

Страница 6: ...scanCONTROL 30xx ...

Страница 7: ...ates hardware or a software button menu 1 2 Warnings Avoid unnecessary laser radiation to be exposed to the human body Switch off the sensor for cleaning and maintenance Switch off the sensor for system maintenance and repair if the sensor is integrated into a system Caution use of controls or adjustments or performance of procedures other than those specified may cause harm Connect the power supp...

Страница 8: ...es against damage Failure of the measuring device Do not plug or unplug devices during the operation 1 3 Notes on CE Marking The following apply to the scanCONTROL 30xx sensor EU Directive 2014 30 EU EU Directive 2011 65 EU RoHS category 9 Products which carry the CE mark satisfy the requirements of the EU directives cited and the European harmonized standards EN listed therein The EU Declaration ...

Страница 9: ...tion class for sensors IP 67 applies only when connected output connectors respectively protec tive caps Temperature range Operation 0 45 C 32 113 F with free air circulation Storage 20 70 C 4 158 F Ambient pressure Atmospheric pressure Humidity 5 95 non condensing The protection class does not apply for the optical sections during operation as their soiling contamination results in adversely affe...

Страница 10: ...warning labels to the cover front side of the sensor housing The laser warning labels for Germany have already been applied Those for other non German speaking countries an IEC stan dard label is included in delivery and the versions ap plicable to the user s country must be applied before the equipment is used for the first time i If both information labels are hidden in the installed state the u...

Страница 11: ...aser beam or into a beam reflected by mirrors is not longer than 0 25 s Since generally the presence of the eye closure reflex should not be assumed one should close the eyes or immediately turn away if the laser radiation impinges on the eye Attach the following warning labels to the cover front side of the housing LASER RADIATION DO NOT STARE INTO BEAM OR EXPOSE USERS OF TELESCOPE OPTICS CLASS 2...

Страница 12: ...ul to the eyes Do not stare deliberately into the laser beam Close your eyes or immediately turn away if the laser beam hits the eye Attach the following warning labels to the cover front side of the sensor housing LASER RADIATION AVOID DIRECT EYE EXPOSURE CLASS 3R LASER PRODUCT IEC 60825 1 2014 P 30mW P 30mW E 18mW cm 0 P λ 658nm F 0 25kHz t 7µs COMPLIES WITH 21 CFR 1040 10 AND 1040 11 EXCEPT FOR...

Страница 13: ...y a high quality optical system and evaluated in two dimensions The laser line triangulation corresponds in principle to the triangulation of a laser point In addition during the measurement a row of lines are simultaneously illuminated by the laser line Apart from the distance informa tion Z axis the exact position of each point on the laser line X axis is also acquired and output by the system M...

Страница 14: ...NTROL Output Unit which transforms the determined measurement signals in switching and analog signals for further process ing in a PLC scanCONTROL Gateway allows for scanCONTROL SMART sensors to be integrated into various fieldbus systems Profinet Ethernet IP EtherCat 3 1 4 Advantages of the Used Sensor Matrix Difference to Conventional Line Scanners A global shutter high speed shutter for the who...

Страница 15: ...s Reference resolution 1 5 µm 3 µm 1 5 µm 3 µm Resolution X axis 2048 points profile Profile frequency Up to 10 kHz Light source laser Semiconductor laser 405 nm blue Semiconductor laser 658 nm red Laser power 2 3 standard max 10 mW Laser class 2M reduced 2 5 mW optional max 30 mW Laser class 3R reduced 10 mW Protection class DIN EN 60529 IP 67 Operating temperature 0 C 45 C 32 113 F Storage tempe...

Страница 16: ...tch signal 5 Profinet 6 EthernetIP 6 Ethercat 6 Displays LED 1x laser on 1 x data 1 x error Dimensions 96 x 112 x 40 mm Sensor weight without cable 415 g Supply 11 30 VDC rated value 24V 500 mA IEEE 802 3af Power over Ethernet class 2 FSO Full Scale Output MMR Midrange 1 Based on a MICRO EPSILON Optronic standard target 2 Beam divergence 10 for LLT30xx 25 15 for LLT30xx 50 3 Pulse pattern Profile ...

Страница 17: ...NTROL 30xx 3 3 LED Displays LED Laser Meaning Yellow Laser is on LED Data Meaning Green Measurement is active Green flashes slowly Data transmission is active Green flashes short Controller accesses LED Error Meaning Red flashes Error code see Chap 12 ...

Страница 18: ...0 5 Multifunction cable 5 m long for power supply digital input TTL and HTL and RS422 half duplex screw connector and free cable ends Check the delivery for completeness and shipping damage immediately after unpacking If there is damage or parts are missing immediately contact the manufacturer or supplier 4 2 Storage Temperature range storage 20 70 C 4 158 F Humidity 5 95 non condensing ...

Страница 19: ...o careful handling during mounting and operation Damage to or destruction of the sensor The laser beam must strike the target surface at right angles Otherwise inaccurate measurements cannot be excluded Mount the sensor by means of screws type M5 or by means of through bores for M4 Bolt connection Through length Screw Washer Torque 40 mm M4 x ISO 4762 A2 A 4 3 ISO 7089 A2 1 9 Nm Direct fastening S...

Страница 20: ... example with direct fastening Bolt connection 3 threaded holes M4 with centering element additionally 2 cylindrical counter bores 8H7 depth 1 8 2 mm 100 0 2 71 5 0 2 3 x ø4 5 3 x M4 ø8 H7 1 9 0 1 Direct fastening 3 bores ø 4 5 with centering element additionally 2 cylindrical counterbores 8H7 depth 1 8 2 mm Fig 5 Dimensional drawing mounting bores dimensions in mm not to scale ...

Страница 21: ...78 83 77 3 03 5 5 22 0 12 6 0 6 5 100 106 8 5 2x ø8 A 40 1 57 ø13 5 ø8 0 31 1 8 9 26 8 1 06 25 98 23 91 12 0 77 5 3 05 85 3 35 92 5 3 64 H7 0 015 H7 0 015 0 0 B 3 94 4 17 Fig 6 Dimensional drawing sensor scanCONTROL 30xx 25 dimensions in mm inches not to scale ...

Страница 22: ...nsional drawing sensor scanCONTROL 30xx 50 dimensions in mm inches not to scale 29 96 3 78 83 77 3 03 5 5 22 0 10 B 8 5 6 0 6 5 100 106 ø8 H7 0 015 0 ø8 H7 0 015 0 2x A 40 1 57 ø13 5 0 0 10 31 1 8 9 105 4 13 125 4 92 145 5 71 56 5 2 22 50 1 97 43 3 1 7 3 94 4 17 ...

Страница 23: ... SI option Laser on off 1 brown RS422 12 red blue RS422 input respectively output RS422 11 gray pink GND RS422 10 purple Ground connection RS422 In1 4 green Switching input In1 In2 6 yellow Switching input In2 In3 8 gray Switching input In3 In4 5 pink Switching input In4 GND In 7 black Ground connection In Screen Housing black Not electrically connected to GND Fig 9 Assignment of the multifunction...

Страница 24: ...be connected to the protective con ductor PE of the power supply The shielded multifunction cable PCR3000 x is recommended The operating voltage for the scanCONTROL 30xx measuring device should come from a 24 V power supply which is only used for measuring equipment and not simultaneously for drives contactors or similar pulse interference sources Use a power supply with galvanic isolation Connect...

Страница 25: ...tched off via software The signals must be operated symmetrically according to the RS422 standard Primarily use RS422 driver circuits or converters Alternatively use devices with RS422 connectors e g sensors or PLC s The RS422 port is galvanically isolated from GND and Laser on off but not from GND In When used GND RS422 should connected to the GND of the remote station in order to avoid potential...

Страница 26: ...igger input input On 6 External trigger output output Off 7 CMM trigger output output Off Synchronizing several sensors with each other Connect the output RS422 Pin 12 of sensor 1 with the input RS422 Pin 12 of sensor 2 Connect the output RS422 Pin 11 of sensor 1 with the input RS422 Pin 11 of sensor 2 Also connect both the GND RS422 Pin 10 of the sensors to each other Software settings Setting Se...

Страница 27: ...4 scanCONTROL 30xx GND 10 kOhm 8 4 6 In 1 In 2 In 3 GND 7 5 In 4 Isolation Fig 12 Pull up Fig 13 Pull down The switching inputs In1 up to In4 can be used for triggering or for connecting an encoder All switching inputs are identical The used circuits have an internal electrical isolation The inputs are galvanically isolated from the GND and Laser on off All switching inputs have one ground connect...

Страница 28: ...user modes and 1 input for time stamp Trigger Bit 0 Bit 1 ppc 3 10 Load up to 8 user modes and 1 input for timestamp Bit 0 Bit 1 Bit 2 ppc 3 11 Load up to 4 user modes and 2 inputs for timestamp Bit 0 Bit 1 ppc 2 ppc 3 Signal level switching level The signal levels are switchable for all switching inputs together via software between LLL TTL logic and HLL HTL LLL level Low 0 V 0 8 V High 2 4 V 5 V...

Страница 29: ...t and 1 Gbit RJ45 connector 8 pin screw connector sensor side Pin no Color stranded hook up wire SCR3000A x Pin no 100BaseTX 1000BaseT 1 white orange 5 Tx D1 2 orange 6 Tx D1 3 white green 8 Rx D2 4 blue 1 D3 5 white blue 2 D3 6 green 7 Rx D2 7 white brown 3 D4 8 brown 4 D4 View on pin side male cable connector 2 3 4 5 6 7 8 1 View on solder pin side screw connector A coded Fig 14 Pin assignment E...

Страница 30: ...ly sensor adapted IP address in the link local net 169 254 x x No collision testing is effected The sensor supports the DHCP protocol This setting is activated by default and has priority over the retrieval in the link local net A fixed IP address can be given Various network settings can interfere the connection to the sensor for example Firewall or packet filter We recommend using a packet size ...

Страница 31: ...e 1 Type 2 UOUT scanCONTROL 30xx B TTL o HTL Laser off U OUT 0 8 V Laser on 2 8 V U OUT 30 V red white brown Ground Type 3 Type 4 PNP NPN Fig 15 Options to switch off the laser Use a serial key switch inside the control circuit to switch off the laser If the voltages between pin 3 and pin 1 are 0 8 V the laser is off No external resistor is necessary to the current limitation Connect pin 1 with 2 ...

Страница 32: ...rate cable duct The minimum bending radii of the recommended cables for flexible laying must not be less 80 mm MICRO EPSILON recommends the use of the optionally available power supply PS2020 Din rail mounting input 230 VAC output 24 VDC 2 5 A see Appendix 5 4 Getting Ready for Operation Commissioning Mount the sensor according to the installation instructions see Chap 5 1 Connect the sensor to th...

Страница 33: ...sensor needs a running in time of typically 20 minutes for high precision mea surements 6 2 Operating and Demonstration Programs For sensor operation several programs are available You will find them online on the sensor product website or in the Download area https www micro epsilon com 2D_3D laser scanner Software downloads The scanCONTROL Developer Tool program supports scanner parameterization...

Страница 34: ... scanCONTROL 30xx measuring system to the PC via Ethernet 6 3 2 Connecting scanCONTROL 30xx to the PC Proceed as follows in order to connect scanCONTROL 30xx via Ethernet with the PC Finish the installation of the software completely Connect scanCONTROL 30xx via the Ethernet interface to the PC and switch on the power supply Please wait until the scanCONTROL 30xx device is recognized by the PC Thi...

Страница 35: ...depends on the sensor The sensor matrix used in the scanCONTROL 30xx supports the reading of a restricted measuring field scanCONTROL 3050 and 3060 devices can acquire up to 10000 profiles per second The actual measuring speed depends on two basic factors Number of rows evaluated on the sensor matrix Following computation is valid Profile rate 1 MHz 33 rows 1 2 6875 Number of lines 1088 lines 816 ...

Страница 36: ...by omitting complete matrix areas in order to suppress interfering im age ranges Measuring field and measuring range must be clearly differentiated in practical use The measuring field is related to the sensor matrix and the measuring range is related to the measuring object the object space Both do not have to match on account of the optical mapping and the definitions The scanCONTROL 30xx sensor...

Страница 37: ...agrams for the linearity measurement which are briefly explained in the report are included in the calibration final inspection The key diagram in the cali bration final inspection is shown again below see Fig 17 Points with deviation 0 01 mm Distance z mm Position x mm Fig 17 Linearity deviation example of an scanCONTROL 30xx 25 The black points show the places where the measurement error exceeds...

Страница 38: ...on Mode provides the best measurement data with respect to linearity and resolution 2 High Speed The High Speed Mode provides high profile frequencies for profile acquisi tion 3 High Dynamic Range HDR The High Dynamic Range Mode provides the best measurement data for targets with heterogenous surface properties Fig 18 Heterogenous target without HDR Fig 19 Heterogenous target with HDR ...

Страница 39: ... matrix view set region of interest yellow for automatic exposure regulation Fig 21 Screenshot scanCONTROL Configuration Tools The exposure time preset by the user is used as starting value for the automatic exposure regulation and it will be used as exposure time if no object is in the range The preset exposure time has to be selected in such a way that at least some of the profile points can be ...

Страница 40: ... be further narrowed 6 5 2 Color Differences Color differences of measurement objects have effects However these color differences are often also com bined with different penetration depths of the laser light into the material Different penetration depths in turn result in apparent changes of the line thickness Therefore color changes combined with penetration depth changes can result in inaccurat...

Страница 41: ...commended for all objects outside the measuring range object holders transport apparatus grippers or similar 6 5 5 Mechanical Vibrations If high resolutions in the μm range should be achieved with the sensor particular attention must be paid to stable or vibration damped sensor and measuring object mounting 6 5 6 Surface Roughness Surface roughness of 5 μm and more results in surface noises due to...

Страница 42: ...m of the laser line inevitably results in partial shadowing at vertical edges In order to make these areas visible only changing the sensor or object position helps As a general rule measuring objects with steep edges cannot be one hundred percent measured using laser triangulation The missing areas can only be supplemented or interpolated using suitable software Shadowing of the receiver Shadowin...

Страница 43: ...optical antistatic brush or blow off the panels with dehumidified clean and oil free compressed air Use a dry clean soft lint free antistatic lens cloth to clean the protective glass Wet cleaning Use a clean soft lint free cloth or lens cleaning paper and pure alcohol isopropanol for cleaning the protec tive housing Do not use commercial glass cleaner or other cleaning agents ...

Страница 44: ...on module Digital output terminal Analog output terminal 13 14 C D B A 750 626 Ñ Power jumper contacts Supply via power jumper contacts 24V Status voltage supply Power jumper contacts System Data contacts System supply OUT 24 V 0 V 0 V System supply In 24 V 0 V OU Filter module 2 5 3 0 5 7 LINK ACT MS I O ETHERNET NS 8 7 6 5 4 3 2 1 N O LINK ACT 1 2 X 1 X 2 8 1 ON 24V X3 0V 0 WBM 255 DHCP OU Field...

Страница 45: ... components of the scanCONTROL Output Unit please refer to Chap 7 4 the respective datasheets and the manuals for scanCONTROL Configurations Tools 7 2 Connect the Power Supply OU Filter module OU Fieldbus Coupler 13 14 C D B A 750 626 Ñ 2 5 3 0 5 7 LINK ACT MS I O ETHERNET NS 8 7 6 5 4 3 2 1 N O LINK ACT 1 2 X 1 X 2 8 1 ON 24V X3 0V 0 WBM 255 DHCP System supply Field supply 230 V 24 V 230 V 24 V L...

Страница 46: ... you have to param eterize the measurement system according to your measurement task to get the desired signals at the digital and analog output ports Connect the sensor to the PC using the Ethernet cable Alternatively scanCONTROL Output Unit can be connected simultaneously to the PC and to the sensor Parameterize the measurement system using scanCONTROL Configuration Tools and assign the desired ...

Страница 47: ... Fieldbus Coupler Ethernet OU Filter module OU Bus termination module Interfaces 2x Ethernet to connect scanCONTROL 30xx sensors Indicators Status LED s for detailed description refer to the manual of the OU Fieldbus Coupler Ethernet The system supply is already mounted to the Fieldbus Coupler Fig 25 OU Fieldbus Coupler Ethernet with system supply module ...

Страница 48: ...r Ethernet 7 4 2 Supported Modules 8 Channel digital output module DC 24 V 0 5 A high side switching 8 actors short circuit prooved Micro Epsilon order no 0325115 see Chap 7 4 3 power supply through power jumper contacts 8 Channel digital output module DC 24 V 0 5 A low side switching 8 actors short circuit prooved Micro Epsilon order no 0325131 power supply through power jumper contacts 4 Channel...

Страница 49: ...n refer to manual of the 8 Channel digital out put modules DC 24 V 0 5A 8 actuators high side switching Actuators can be operated at all digital outputs and be wired di rectly via DO 1 2 3 4 5 6 7 8 scanCONTROL 30xx supports eight digital outputs Fig 27 8 Channel DigitalOut Module Number of outputs 8 Current consumption internal 25 mA Voltage via power jumper contacts DC 24 V 25 30 Type of load re...

Страница 50: ...g the appropriate setting in scanCONTROL Configuration Tools The output signal is galvanically isolated output from the system level The resolution is limited to 12 bits scanCONTROL 30xx supports four analog outputs Fig 29 4 Channel AnalogOut Modul Number of outputs 4 Power supply via system voltage DC DC Signal voltage 0 V 10 V Load 5 kΩ Resolution 12 bit Conversion time typ 10 ms Setting time ty...

Страница 51: ...scanCONTROL sensor settings can be set via scanCONTROL Gateway e g Laser on off or switch User Mode Sensor parameterization Power supply Triggering Encoder Synchronization Mode control Sensor control Gateway parameterization USB scanCONTROL Gateway Laser Data Error Laser Data Error Ethernet Switch Fig 31 Network layout for using scanCONTROL Gateway The scanCONTROL Gateway can connect up to four sc...

Страница 52: ... the inter est of further development MICRO EPSILON reserves the right to make design changes without notification For translations into other languages the German version shall prevail 10 Service Repair If the sensor or sensor cable is defective If possible save the current sensor settings in a parameter set see Configuration Tools menu Parameters Save para meters to file in order to load the set...

Страница 53: ... Loading suppressed due to active data transmission Stop active data transmission Prevents PC software crashes Group Data processing and transmission 2x long Data overflow in the sensor Select smaller measuring field reduce profile frequency se lect less complex measuring program Data can be impaired ex posure time can be longer than expected 2x long 1x short Data overflow during receipt of the da...

Страница 54: ...ROL Output Unit 3x long 1x short Connected modules of scanCONTROL Output Unit are not supported Use the supported modules only see Chap 7 4 2 3x long 2x short Communication error scan CONTROL Output Unit Reduce profile frequency 3x long 3x short Output overflow scanCON TROL Output Unit Reduce profile frequency Group Ethernet interface 4x long IP Address conflict Check the Ethernet configura tion o...

Страница 55: ...Page 55 Error Codes scanCONTROL 30xx Appendix Accessories PS2020 Power supply for DIN rail mounting input 230 VAC output 24 VDC 2 5 A for maximum 2 sensors scan CONTROL 30xx at the same time ...

Страница 56: ...ON MESSTECHNIK GmbH Co KG Königbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon com www micro epsilon com X9751399 A031109SWE X9751399 A03 MICRO EPSILON MESSTECHNIK ...

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