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6. Assembly

ThermSelect®

50/100

6.5 Hydraulic

connection

Requirements for the heat transfer
liquid

The heat transfer liquid (brine) in the heat source should be set to
frost protection of approx. -12°C. This is achieved with a water-
glycol mixture with a share of 25% Tyfocor L (available as an acces-
sory).

The frost protection must be checked using a refractometer (availa-
ble as an accessory) or similar testing device.

Requirements on the heating water

To prevent corrosion damage in the heating system, heating water
in potable quality must be used under consideration of the require-
ments according to VDI guideline 2035 "Preventing damage in warm
water heating systems" / SWKI guideline 97-1 "Water quality for
heating, steam, refrigeration and air conditioning systems".

CAUTION!
Damage to devices/components from contamination!
Partial clogging in the heat exchanger can lead to its
destruction.
Therefore:

-

For installations in older systems pre-filtration/silt
separation must be installed in order to protect the
plate heat exchanger.

NOTE!
Do not use any chemical additives!

Fig. 16:

Hydraulic connections

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Содержание ThermSelect

Страница 1: ...ThermSelect As of 9 March 2011...

Страница 2: ...4 Handling of packaging material 15 3 5 Disposal of packaging 16 3 6 Disposal of the device 16 4 General 17 4 1 Product description 17 4 2 What is included 18 4 3 Accessories 18 5 Technical data 20 5...

Страница 3: ...ioning record 66 8 Maintenance 67 8 1 Maintenance 67 8 2 Components relevant to safety 68 8 3 Work to be carried out 68 8 4 Spare part drawing and legend 72 9 Troubleshooting 73 9 1 Troubleshooting 73...

Страница 4: ...orking on the device The information contained in this document is accurate and up to date to the best of our knowledge at the time of writing The information provided serves as a reference for the sa...

Страница 5: ...ructions for Assembly Startup and Maintenance as well as the operating instructions In compliance with the necessary maintenance activities In compliance with the technologically required minimum and...

Страница 6: ...ies and property damages DANGER indicates life threatening situations due to electric current WARNING indicates a possibly hazardous situation which can lead to death or serious injuries if not avoide...

Страница 7: ...quipment in particu lar he must receive the operating instructions for the device He is responsible for the proper operation of the system and must en sure that it is regularly serviced by a specialis...

Страница 8: ...ious inju ries Therefore Work on electrical systems may only be performed by professional electricians Turn off electric power before beginning the work activities and secure against being turned on a...

Страница 9: ...xygen Therefore Exercise special caution when entering lower lying closed rooms Work on the refrigerant circulation may only be per formed by persons possessing a refrigeration cer tificate in accorda...

Страница 10: ...perating safety of the device Opening and or repairing original parts e g drive controller WARNING Risk to life and damage to the environment through refrigerant leakage The operating permit becomes v...

Страница 11: ...Technical rules for drinking water installations TRWI DIN 4726 01 2001 Plastic pipes for warm water floor heating DIN 4753 03 1988 Water heaters and water heating systems for drinking and service wat...

Страница 12: ...ting systems VDE Stipulations and special require ments of the public utility companies Additional Standards Regulations for Austria In Austria the local building regulations as well as the VGW regu l...

Страница 13: ...GW Swiss association of gas and water technologies SEV Swiss association for electrical energy and in formation technology SWKI Swiss Association of Heating and Air Condition ing Engineers Geb ude Kli...

Страница 14: ...nly shortly before assem bly CAUTION Device damage through improper handling The machine oil shifts Therefore The heat pump may only be transported standing and never horizontally The heat pump may on...

Страница 15: ...Report each defect as soon as it is detected Damage compensation claims can only be asserted within the respective claim periods 3 3 Notes on storage The shaft of the circulation pump may seize durin...

Страница 16: ...roper disposal of hazardous waste is required End of life devices must be taken to the respective public collection point for proper disposal Disposal must be in accordance with current local laws and...

Страница 17: ...ump hybrid system in a compact design with 2 integrated weather controlled heat pump controllers Size width x depth x height Version 1 690x600x900 Version 2 1 030x730x900 Quiet running through sound d...

Страница 18: ...the RVS control ler mode reserve for time greater than 12 hours Control unit QAA 78 94 88147 5021 Radio linked control unit optionally usable as a control unit service device or room device Setting of...

Страница 19: ...on nection cable 2x0 5 mm NTC 10 kOhm 10000 Ohm at 25 C Collector sensor QAZ 36 481 101 94 19314 5018 1 5 m For RVS or LMU Additional heater 6 0 kW 98 38400 6302 Additional electric heater 6 0 kW 3 x...

Страница 20: ...ions at rear wall of heat pump Sk09 6200 023_a Stand 06 11 09 Fig 1 Connections at rear wall of heat pump ThermSelect 15 Version 1 schematic diagram The device illustrated does not cor respond to the...

Страница 21: ...in distance to walls and obstacles 500 mm EAL Electrical connection of fan split evaporator 3x0 75 mm supply line 0 10 V signal 2x0 75 mm FA Foundation Take note of the following information KB Gravel...

Страница 22: ...5 Technical Data ThermSelect 22 100 5 2 Identification plate Fig 4 Sample identification plate...

Страница 23: ...7 Output A2 W35 8 Output B0 W35 9 Output W10 W35 10 Output W7 W35 11 Rated thermal output 12 max positive operating pressure 13 max flow temperature 14 Pressure limiter 15 Electric connection 16 Powe...

Страница 24: ...rcuit breaker slow C characteristic A 3x25 3x32 3x40 3x63 Recommended wire gauge mm 3x4 0 3x6 0 3x10 0 Electric connection Compressor control current 3NPE 400 V 1NPE 230 V Protection class heat pump a...

Страница 25: ...ThermSelect 5 Technical Data 25 100...

Страница 26: ...5 Ex7 K1 N PE Q3 N PE Y2 N PE N PE PE Qx2 N PE Qx3 N PE Qx4 Qx5 N PE Y1 N Q9 Qx1 N E11 Q8 K19 Q2 Ex6 PE Qx6 M UX M Bx5 M Bx4 M Bx3 M Bx2 M Bx1 M B84 M B91 M B71 M B1 M B21 M B9 M B92 B3 M B81 H3 M H1...

Страница 27: ...rigerant circulation heating normally closed A1 Relay coil L N N1 Neutral lead A2 Relay coil N ND Pressure switch low pressure AF Outdoor temperature sensor NOT Control switch or emergency switch if r...

Страница 28: ...Q3 N PE Y2 N PE N PE PE Qx2 N PE Qx3 N PE Qx4 Qx5 N PE Y1 N Q9 Qx1 N E11 Q8 K19 Q2 Ex6 PE Qx6 M UX M Bx5 M Bx4 M Bx3 M Bx2 M Bx1 M B84 M B91 M B71 M B1 M B21 M B9 M B92 B3 M B81 H3 M H1 CL G CL CL CL...

Страница 29: ...culation heating normally closed N N1 Neutral lead A1 Relay coil L ND Pressure switch low pressure A2 Relay coil N NOT Control switch or emergency switch if required AF Outdoor temperature sensor AVS...

Страница 30: ...mperature sensor 42 2 B21 Sensor air heat pump flow 42 3 B71 Sensor air heat pump return 42 4 B21 Sensor brine heat pump flow 42 5 B71 Sensor brine heat pump return 42 6 Bx1 Sensor track flow B10 48 0...

Страница 31: ...ThermSelect 5 Technical Data 31 100...

Страница 32: ...e MFE1 plug y terminals M BX5 BW Service water sensor plug k terminals M B3 MFE A Multifunctional input A e g external heat pump block low tariff over load compressor overload source pressure controll...

Страница 33: ...ons see MFA1 plug Z terminal QX5 N RG1 Room device 1 plug b terminals G CL CL MFA6 Multifunctional output 6 functions see MFA1 plug Z terminal QX6 N RG2 Room device 2 plug b terminals CL CL RLWP Retur...

Страница 34: ...area DC 0 10 V internal resistance 100 k Line inputs EX1 EX7 E9 E11 AC 230 V 10 Internal resistance 100 k Sensor input B9 Sensor inputs B1 B3 B4 B21 B41 B71 B81 B82 B91 and B92 Sensor inputs BX1 BX5...

Страница 35: ...400 m Max cable capacity 60 nF 0 5 mm2 LPB with controller bus feed per controller with central bus feed bus load figure Cu cable 1 5 mm2 2 wire not interchangeable 250 m 460 m E 3 Standards safety E...

Страница 36: ...ed by professional electricians Turn off electric power before beginning the work activities and secure against being turned on again 6 2 Requirements on the erection location of the heat pump Before...

Страница 37: ...ure borne sound The acoustics in the erection rooms with reverberating walls can increase the operating sound significantly Countermeasure acoustic insulation on one of the opposite wall or ceiling su...

Страница 38: ...le for a long period of time Therefore With this version it is compulsory to exclusively operate the brine evaporator in parallel with the air evaporator A changeover to alternative mode i e exclusive...

Страница 39: ...eld of heating installations cooling installa tion technology and water systems installations 6 4 Installation information CAUTION Environmental damage through substances hazard ous to groundwater Sub...

Страница 40: ...NOTE in case of emergencies ring the telephone number below 44 0 208 762 83 22 CareChem 24 Europe WARNING Danger to life through lack of oxygen Vapours of the refrigerants R 407 C are heavier than ai...

Страница 41: ...need to be passed through the pipe in order to prevent scale formation Scale and other contamination impair the proper operation and lead to faults Split evaporator assembly PRECAUTION Risk of injury...

Страница 42: ...split evaporator must be agreed upon with MHG Long line paths extend the duration of thawing and are to be avoided The lines are insulated with diffusion proof material The gaps of the insulation mus...

Страница 43: ...ticles get into the refrigerant line as these cause the destruction of the compres sor NOTE The heating pump contains refrigerant for a 15m max length cooling line Any shortening or lengthening of the...

Страница 44: ...6 Assembly ThermSelect 44 100 Fig 9 Connections split evaporator Legend for Fig 9 Abbrev iation Meaning 1 Fluid line 2 Suction gas line 3 Hot gas line 4 Sensor cable heat source evaporation...

Страница 45: ...ThermSelect 6 Assembly 45 100 Fig 10 Sensor cable heat source inlet 5...

Страница 46: ...he foil packaging and install the heat pump according to the following steps Fig 11 Heating pump without enclosure Fig 12 Place the heat pump with the pallet next to the actual erection location Remov...

Страница 47: ...nd can cause water damage Therefore The heat source lines are lined with diffusion resistant insulation which must not be damaged Installation related damage must be closed again in a diffusion resist...

Страница 48: ...tool Take note of bending radius to avoid bending or breaking of pipes To avoid brittle or cracking pipes do not bend the pipes repeatedly In order to reduce loss of pressure and to ensure return of...

Страница 49: ...gas line 3 Hot gas line Evacuate the suction liquid and hot gas lines To evacuate the devices connect to the Schrader valves s Fig 9 After the evacuation has been completed open the ball valves to al...

Страница 50: ...To prevent corrosion damage in the heating system heating water in potable quality must be used under consideration of the require ments according to VDI guideline 2035 Preventing damage in warm wate...

Страница 51: ...d 5 10 K at the heat drop must be maintained under normal operating conditions while observing the application limits This spread is nor mally achieved when the volume flows specified in the technical...

Страница 52: ...s must be complied with The electrical connections must be inspected by a responsible technician before establishing the con nection with the line supply An external separator e g main switch must be...

Страница 53: ...L Solenoid liquid line air N Solenoid liquid line brine N Solenoid hea ter N Solenoid thaw ing N 3 6 9 12 15 18 21 24 27 30 Condenser pump PE Ventilator PE Heat source pump PE Normal tariff PE Pressu...

Страница 54: ...ectly on the motor protection switch L1 L2 L and for N and PE on the relevant terminal connectors on the top hat rail Fig 19 Special tariff connection Electrical connections for RVS con troller Compon...

Страница 55: ...L3 L1 N PE 230V 50 60 Hz 1 R2 R1 2 0 10V PWM out RSA RSB RSA RSB GND 0 10V PWM 0 10V PWM 4 20mA 20V 10V GND OUT NO COM NC N L L1 L1 N PE 230V 50 60 Hz 1 R2 2 RSA RSB RSA RSB GND 0 10V PWM 0 10V PWM 4...

Страница 56: ...6 Assembly ThermSelect 56 100 Enclosure assembly Fig 21 Snap the catches of the side panel of the enclosure into the rear panel Fig 22 Fix side panels on the rear panel of the enclosure...

Страница 57: ...ThermSelect 6 Assembly 57 100 Fig 23 Insert the spring plates in the side enclosures Fig 24 Snap the front panel onto the catches of the side panel...

Страница 58: ...6 Assembly ThermSelect 58 100 Fig 25 Screw the closing journals into the lid of the enclosure Fig 26 Position the lid Fig 27 Insert the bracket...

Страница 59: ...ThermSelect 6 Assembly 59 100 Fig 28 Screw in the upper and lower wing nut of the bracket Fig 29 Reach through the openings of the brackets to remove the control unit and attach it from the outside...

Страница 60: ...dance with regulations Auto reset with 5 min recovery 4 Frequency not in accor dance with regulations Auto reset with 5 min recovery 5 Rotor blocking status while ramping Auto reset with 5 min recover...

Страница 61: ...100 Fig 31 Flashing sequence RSBT 4016 4025 4032 EV 1 Controller and control unit At this point MHG refers to the Assembly Operation Maintenance manual RVS 61 843 AVS 37 QAA 75 QAA 78 Part No 98 1880...

Страница 62: ...tion has been correctly installed the polarity of the line connection is correct electrical voltage is applied the heating system and possibly existing reservoir are correctly filled and ventilated th...

Страница 63: ...rant Refrigerant leakage damages the environment 100 24 000 times more than carbon dioxide CO2 Therefore Hermetically sealed systems that contain 6 kg of refrigerant or more must not exceed a leakage...

Страница 64: ...igerant is determined during operation by mea suring and comparing the refrigerant condensation temperature and the heat pump flow temperature The heat pump compressor must be activated for min of 10...

Страница 65: ...tion 6 Accept settings 7 Room comfort target value adjusting navigation and settings Symbol Display options Heating in constant mode day comfort mode Heating in constant mode night reduced mode Heatin...

Страница 66: ...ration Maintenance manual RVS 61 843 AVS 37 QAA 75 QAA 78 Part No 98 18803 6105 The factory parameterisation is shown in the table on pages 90 95 It may need to be adapted to the local system conditio...

Страница 67: ...fects encountered shall be repaired without delay NOTE Professional annual maintenance is stipulated ac cording to the warranty conditions of MHG Heiztech nik DANGER Risk to life through electrical cu...

Страница 68: ...10 250 000 Pressure relief valves 10 n a 8 3 Work to be carried out PRECAUTION Risk of injury due to refrigerant Refrigerant is corrosive and causes cold burns upon contact with skin Therefore Wear ch...

Страница 69: ...hnical personnel that carried out the maintenance work Document dates and results of all inspec tions Check cooling circulation Screw connections seals sight glass refrigerant regulation Check heating...

Страница 70: ...n off when dismantling the control unit Fig 34 Insert a screw driver as per the illustration first into the right and then the left upper recess push the catch down and the screw driver forward at the...

Страница 71: ...rmSelect 8 Maintenance 71 100 Fig 36 Remove the control unit from the bracket and insert through the opening of the bracket and place inside Repeat the steps of Fig 34 Fig 36 with the second control u...

Страница 72: ...8 Maintenance ThermSelect 72 100 8 4 Spare part drawing and legend Fig 37...

Страница 73: ...er is suddenly disrupted when the heat pump is running e g due to standstill of circulating heat pump or closed valves it can due to the thermal inertia of the system occur that the high pressure safe...

Страница 74: ...st factory service Controller parameter set incorrectly Set parameters according to guide Contact interrupted Check LP switch wiring Manual unlocking necessary if the low pres sure monitor triggers De...

Страница 75: ...service Operation with incorrect refrigerant Request factory service Pressure gas temperature too high Request factory service Fault current FI circuit breaker ac tivates Wrong allocation of neutral l...

Страница 76: ...st technical changes Copyright These instructions are copyright protected by MHG Heiztechnik Duplications of any type and in any form also excerpts as well as the exploitation notification and or comm...

Страница 77: ...are parts that must be re placed when the device is used as intended within the warranty pe riod The warranty periods have been extended by law makers however this does not preclude possible wear and...

Страница 78: ...mised are delivers as new at their own costs and risk MHG provides warranty for replaced parts to the same extent as for the original delivery item The following warranty periods apply for the ThermSe...

Страница 79: ...f the pressure of the medium in the refrigerant cycle exceeds 28 bar The refrigerants R407C and the cooling equipment machine oil diester oil are environmentally compatible According to the EU safety...

Страница 80: ...ems and heat pumps Safety and envi ronmentally relevant requirements DIN EN 378 01 2000 Air conditioners liquid cooling sets and heat pumps with electrically powered compressors heating DIN EN 255 07...

Страница 81: ...rant refilled g 4 Refrigerant recycled g 5 Functional check of cooling cycle F 6 Leak tightness check of cooling cycle F 7 Electric connections check F 8 Inspection of seals and replacement where nece...

Страница 82: ...eat meter reading Heat meter reading Leak tightness verification completed Date Leak tightness verification completed Leaks repaired yes no Leaks repaired Inspection due after 4 weeks Date Inspection...

Страница 83: ...Heat meter reading Heat meter reading Leak tightness verification completed Date Leak tightness verification completed Leaks repaired yes no Leaks repaired Inspection due after 4 weeks Date Inspection...

Страница 84: ...Heat meter reading Heat meter reading Leak tightness verification completed Date Leak tightness verification completed Leaks repaired yes no Leaks repaired Inspection due after 4 weeks Date Inspection...

Страница 85: ...Heat meter reading Heat meter reading Leak tightness verification completed Date Leak tightness verification completed Leaks repaired yes no Leaks repaired Inspection due after 4 weeks Date Inspection...

Страница 86: ...eat pump with heating warm water change over valve Legend for Fig 38 Abbrev iation Meaning Abbrev iation Meaning 22 0 Ventilator 1 FIL Filter 42 2 Sensor air heat pump flow B21 FL Fluid line 42 3 Sens...

Страница 87: ...94 71000 5631 94 71000 5641 94 71000 5651 Expansion vessel Heating Design of the MAG on site Fresh water connection To be provided on site Electrical Connections RVS 61 843 Component Connection to Li...

Страница 88: ...arm water change over valve and buffer storage Legend for Fig 39 Abbrev iation Meaning Abbrev iation Meaning 22 0 Ventilator 1 FIL Filter 42 2 Sensor air heat pump flow B21 FL Fluid line 42 3 Sensor a...

Страница 89: ...000 5615 94 71000 5621 94 71000 5631 94 71000 5641 94 71000 5651 Overflow valve To be provided on site Expansion vessel Heating Design of the MAG on site Fresh water connection To be provided on site...

Страница 90: ...condenser pump 120 2816 F Source temp min brine 10 2819 I Lead time source 5 2842 I Condenser run time min 0 2843 I Condenser idle time min 10 2845 F Reduction shut off temp Max 0 2853 O Low pressure...

Страница 91: ...rmediate circuit pump Q33 TWW Mixing pump Q35 Collector pump Q5 Collector pump 2 Q16 Solar pump ext exchanger K9 Solar con trol element buffer K8 Solar control element swimming pool K18 Electrical ins...

Страница 92: ...ing contact Break contact 6000 O Control direction HP guard E10 Break contact Working contact Break contact 6001 O Cntrl dir Evap1 overload E11 Break contact Working contact Work con tact Break contac...

Страница 93: ...me condenser pump 120 2816 F Source temp min brine 10 2819 I Lead time source 5 2842 I Condenser run time min 0 2843 I Condenser idle time min 10 2845 F Reduction shut off temp Max 0 2853 O Low pressu...

Страница 94: ...termediate circuit pump Q33 TWW Mixing pump Q35 Collektor pump Q5 Collector pump 2 Q16 Solar pump ext exchanger K9 Solar con trol element buffer K8 Solar control element swimming pool K18 Electrical i...

Страница 95: ...Working contact Break contact 6000 O Control direction HP guard E10 Break contact Working contact Break contact 6001 O Cntrl dir Evap1 overload E11 Break contact Working contact Work con tact Break c...

Страница 96: ...Your notes ThermSelect 96 100...

Страница 97: ...ThermSelect Your Notes 97 100...

Страница 98: ...Your notes ThermSelect 98 100 12 Index...

Страница 99: ...mSelect design 90 Factory parameterisation for ThermSelect Pro design 93 G Generator shut off valve 33 91 94 H Heat pump connections 49 Heat pump installation 46 Heating water 10 50 74 Hot surfaces 8...

Страница 100: ...Your notes ThermSelect 100 100...

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