MINI-BIKE ASSEMBLY GUIDELINES
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NOTE:
The Throttle Cable should be approximately 4" longer
than the Throttle Conduit.
21. INSTALL THROTTLE CONDUIT & CABLE
❍
In routing the Throttle Conduit and Cable make sure there
are no sharp bends. Further, when the handlebars are turned
lock-to-lock, the Throttle Conduit should not bind or catch.
❍
With the Twist Grip/Throttle Control positioned on the
handlebar so that the Throttle Conduit and Cable are pointing
down and slightly forward, tighten the Twist Grip’s mounting
collar screws to lock it into position.
❍
Route the Throttle Conduit and Cable down through the fork
and then back to the left angled member of the frame just
below the Fork-to-Frame Bolt bushing.
❍
Fasten the Throttle Conduit and Cable to the inner side of the
frame with two 1/4" x 7/32" Conduit Clips (Item 14).
❍
Use another Conduit Clip to fasten the cable conduit onto the
Frame at a point near or on the engine.
NOTE:
Make sure that the Conduit/Cable will not come into
contact with any of the engine’s hot or moving parts or with
the rider.
22. FASTEN THROTTLE CABLE TO ENGINE THROTTLE
❍
The Throttle Cable is fastened to the engine with the Wire
Stop with Screw (Item 12) where it engages the engine’s
throttle arm.
❍
Properly installed, the throttle should operate smoothly, from
full-on to full-off. If this is not the case, or throttle operation
is restricted in anyway, check the cable routing/fastening and
the position of the Wire Stop.
23. INSTALL THE SEAT
❍
On the bottom of the 12" Plush Mini-Bike Seat (Item 5), there
are three threaded inserts.
NOTE:
You may have to trim away some of the seat cover
material to expose the inserts.
❍
Place the Seat onto the Frame. Line up the threaded inserts
with the stamped holes in the 2 flat cross-bars of the Frame.
