MINI-BIKE ASSEMBLY GUIDELINES
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❍
Thread the Brake Cable through the Conduit Retainer until
the Housing has been inserted into the Retainer as far as it
will go without forcing it further.
❍
Slide the 1/4" ID x 3" Spring (Item 17) over the end of the
Brake Cable and up to the retainer.
❍
Insert the barrel of the Wire Swivel (Item 13 – small internally
threaded cylinder with a hole drilled through its diameter)
into the Brake actuating arm so that the hex head is on the
tire side of the arm.
❍
Insert the end of the Brake Cable through the drilled hole in
the Wire Swivel and pull it snugly up against the Spring.
❍
Insert one (small, silver-colored) Fillister head screw into the
hole in the diameter of the Wire Swivel and carefully but
snugly tighten to secure the cable in place.
13. ADJUST BRAKE
❍
Adjust the Brake by loosening the Jamnut on the rear of the
Conduit Retainer and tightening the opposing Jamnut on the
front. When adjusted properly, the brake should fully engage
and lock a spinning rear wheel, well before the depressed
brake lever comes into contact with the handlebar.
❍
Cut off excess Brake Cable which remains past the end of the
Wire Swivel.
NOTE:
You may choose to leave a small length necessary for
ease of adjustment. Make certain, however, that excess cable
remaining will not interfere with any other vehicle operation
and will not come into contact with the rider.
14. MOUNT ENGINE
NOTE:
Engine, engine mounting hardware, clutch and clutch
installation hardware are not provided and must be obtained.
Seek the recommendation of your dealer about a engine suitable
for your rider. Be sure to obtain all appropriate installation
hardware and take note of any special instructions and recom-
mendations regarding installation of your engine and clutch.
❍
Place the Engine on the Frame’s engine mounting plate,
aligning the engine’s mounting holes with the slots in the
Frame’s mounting plate.
