background image

2. 

TRANSPORTATION AND STORAGE

Check the valve and the accompanying devices for any 

damage that may have occurred during transport.
Store the valve carefully. Storage indoors in a dry place is 

recommended.
Do not remove the flow port protectors until installing the 

valve.
Move the valve to its intended location just before 

installation.
The valve is usually delivered in the open position.
If the valve(s) are to be stored for a long duration, follow 

the recommendations of IMO-S1.

3. 

INSTALLATION

3.1 

General

Remove the flow port protectors and check that the valve is 

clean inside. Clean valve if necessary.

Flush the pipeline carefully before installing the valve.  

Foreign objects, such as sand or pieces of welding 

electrodes, will damage the ball and seats.

3.2 

Installing in the pipeline

WARNING:

THE VALVE SHOULD BE TIGHTENED BETWEEN FLANGES USING 

APPROPRIATE GASKETS AND FASTENERS COMPATIBLE WITH 

THE APPLICATION, AND IN COMPLIANCE WITH APPLICABLE 

PIPING CODES AND STANDARDS. CENTER THE FLANGE GASKETS 

CAREFULLY WHEN FITTING THE VALVE BETWEEN FLANGES. DO 

NOT ATTEMPT TO CORRECT PIPELINE MISALIGNMENT BY MEANS 

OF FLANGE BOLTING!

The valve may be installed in any position and offers 

tightness in both directions. It is recommended, however, 

that the valve be installed with the insert facing upstream.   

It is not recommended to install the valve with the stem on 

the underneath side because dirt in the pipeline may then 

enter the body cavity and potentially damage the stem 

packing (see Figure 3).

Refer to the Section 4, MAINTENANCE for stem seal 

adjustment. If there is weepage past the stem seals upon 

installation, it means the valve may have been subject 

to wide temperature variations in shipment. Leak-tight 

performance will be restored by a simple stem seal 

adjustment described in the MAINTENACE section.

3.3 

Valve Insulation

If necessary, the valve may be insulated. Insulation must not 

continue above the upper level of the valve (see Figure 4).

3.4 

Actuator

WARNING:

WHEN INSTALLING THE ACTUATOR ON THE VALVE, MAKE SURE 

THAT THE VALVE ASSEMBLY FUNCTIONS PROPERLY. INFORMATION 

ON ACTUATOR INSTALLATION IS GIVEN IN SECTION 6 OR IN THE 

SEPARATE ACTUATOR INSTRUCTIONS.

The actuator should be installed in a manner that allows 

plenty of room for its removal.

The upright position is recommended for the actuator.

The actuator must not touch the pipeline, because pipeline 

vibration may interfere with its operation.

In certain cases it may be considered advantageous to provide 

additional support to the actuator. These cases will normally 

be associated with large actuators, extended stems, or where 

severe vibration is present. Please contact Metso for advice.

3.5 

Commissioning

Ensure that there is no dirt or foreign objects left inside the 

valve or pipeline. Flush the pipeline carefully. Make sure 

that the valve is fully open when flushing.

Ensure that all nuts, fittings, and cables are properly 

fastened.

If so equipped, check that the actuator positioner and/or 

switch are correctly adjusted. To adjust any accompanying 

device(s) refer to the separate control equipment 

instruction manuals.

Figure 3    Avoid this mounting position

Figure 4    Insulation of the valve

 

IMO 4/18

IMO-50 EN

Содержание 5000B

Страница 1: ...IMO 50 EN 4 2018 Flanged Ball Valves Series 5000 Model B C 2 DN15 50 Class 150 300 Series 6000 Model B C 1 DN15 40 Class 150 300 Installation Maintenance and Operating Instructions ...

Страница 2: ... 5 Checking Parts 6 4 6 Assembly 6 4 7 Testing the Valve 8 5 HANDLE MOUNTING 8 6 ACTUATOR MOUNTING 8 6 1 Open Close Position Adjustment 8 7 SERVICE SPARE PART 8 8 HOW TO ORDER 11 IMO 4 18 2 IMO 50 EN READ THESE INSTRUCTIONS FIRST These instructions provide information about safe handling and operation of the valve If you require additional assistance please contact the manufacturer or manufacturer...

Страница 3: ... 9 Assembly date 1 3 Safety Precautions WARNING DO NOT EXCEED THE VALVE PERFORMANCE LIMITATIONS EXCEEDING THE PRESSURE OR TEMPERATURE LIMITATIONS MARKED ON THE VALVE IDENTIFICATION PLATE MAY CAUSE DAMAGE AND LEAD TO UNCONTROLLED PRESSURE RELEASE DAMAGE OR PERSONAL INJURY MAY RESULT WARNING SEAT AND BODY RATINGS THE PRACTICAL AND SAFE USE OF THIS PRODUCT IS DETERMINED BY BOTH THE SEAT AND BODY RATI...

Страница 4: ... Figure 3 Refer to the Section 4 MAINTENANCE for stem seal adjustment If there is weepage past the stem seals upon installation it means the valve may have been subject to wide temperature variations in shipment Leak tight performance will be restored by a simple stem seal adjustment described in the MAINTENACE section 3 3 Valve Insulation If necessary the valve may be insulated Insulation must no...

Страница 5: ... TIMES 4 2 Actuated Valve It is generally most convenient to detach the actuator and its auxiliary devices before removing the valve from the pipeline If the valve package is small or if it is difficult to access it may be more practical to remove the entire assembly NOTE To ensure proper reassembly observe the position of the actuator and positioner limit switch with respect to the valve before d...

Страница 6: ...he flow media MUST be applied to the threads on insert 2 to prevent galling during assembly Lubricant should also be applied to the seats seals ball and stem to facilitate assembly and ease on initial operation of the valve Clean all valve components if not done previously Re inspect all components for damage before reassembling the valve Look for damage to the seating areas stem body and insert a...

Страница 7: ... stem then rotating it so it sits flat on the seat face in the body 6 Insert the ball 3 rotating it on the stem 4 in the closed position If necessary turn the stem blade to align with the ball slot 7 Insert the second seat 5 so that the sealing surface of the seat is towards the ball see Figure 10 8 Insert the body seal 6 and gently press it into the groove in the body 9 After applying a lubricant...

Страница 8: ... PRECAUTIONS BE TAKEN BEFORE INSTALLING THE VALVE AND ACTUATOR BE SURE THE INDICATOR POINTER ON TOP OF THE ACTUATOR IS CORRECTLY INDICATING THE VALVE S POSITION FAILURE TO ASSEMBLE THESE TO INDICATE THE CORRECT VALVE POSITION COULD RESULT IN DAMAGE OR PERSONAL INJURY WHEN INSTALLING A LINKAGE KIT OR SERVICING THE VALVE ACTUATOR ASSEMBLY THE BEST PRACTICE IS TO REMOVE THE ENTIRE ASSEMBLY FROM SERVI...

Страница 9: ... 2 DN 15 3 4 DN 20 1 DN 25 1 1 2 DN 40 PTFE RKN 41TT RKN 43TT RKN 44TT RKN 46TT Filled PTFE RKN 41MT RKN 43MT RKN 44MT RKN 46MT PFA RKN 41BT RKN 43BT RKN 44BT RKN 46BT PEEK RKN 41LG RKN 43LG RKN 44LG RKN 46LG PFA Seat Seals RKN 41BP RKN 43BP RKN 44BP RKN 46BP Xtreme RKN 41XT RKN 43XT RKN 44XT RKN 46XT Table 5 Actuator Installation Maintenance and Operating Instructions Actuator IMO QPX 215 VPVL 55...

Страница 10: ...er Stem Seal 1 25 Stop Screw 2 26 Stop Screw Spacer 1 Fire tested valves only Upper and lower stem seals identical in Non Fire Tested valves NOTE Roundhandlesareavailableinplace of lever handles for the following valves 1 2 2 DN 15 50 Type 5150 1 2 1 1 2 DN 15 40 Type 5300 530S 3 4 1 1 2 DN 20 40 Type 6150 and 3 4 1 DN 20 25 Type 6300 16 19 17 16 21 8 25 26 1 5 3 5 6 2 22 8 7 24 4 or or 21 EXPLODE...

Страница 11: ...ard no entry C Chlorine N NACE O Oxygen STG Grounded V High Vacuum VC High Vacuum Certified DT 125 RMS Flange Finish 4 End Connection Size Range 11 Raised Face Non Fire Tite Non Trunnion 1 2 1 1 2 Full Bore 1 2 2 Standard Bore 31 Raised Face Fire Tite Non Trunnion 1 2 1 1 2 Full Bore 1 2 2 Standard Bore 5 Body Material Size Range 14 Aluminum Bronze 1 2 Std Bore Class 150 22 Carbon Steel WCB All 28...

Страница 12: ...00 Iporanga 18087 101 Sorocaba São Paulo Brazil Tel 55 15 2102 9700 Fax 55 15 2102 9748 Asia Pacific 238B Thomson Road 17 01 Novena SquareTower B Singapore 307685 Tel 65 6511 1011 Fax 65 6250 0830 China 11 F China Youth Plaza No 19 North Rd of East 3rd Ring Rd Chaoyang District Beijing 100020 China Tel 86 10 6566 6600 Fax 86 10 6566 2583 Middle East Roundabout 8 Unit AB 07 P O Box 17175 Jebel Ali ...

Отзывы: