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6

OPERATION MANUAL

Before operating the press read this manual, the instructions and safety warnings. The safety pre-

cautions are to help the operator to avoid personal injury or machine damage when operating the 

machine. Operators should be trained in the use of  high pressure hydraulic machines.

Metalmaster cannot be responsible for any injury or damage to the machine resulting from un-

safe product maintenance or incorrect operation.

Failure to comply with the following cautions and warnings could cause equipment damage and 

personal injury. 

2.1 SAFETY  REQUIREMENTS.

2. IMPORTANT INFORMATION

WARNING

DO NOT

  exceed the equipment ratings. Never attempt to press more than the capacity of the 

cylinder. Overloading causes equipment failure and possible personal injury. 

DO NOT

  set the relief valve to a higher pressure than the maximum rated pressure of the pump. 

Higher settings may result in equipment damage or personal injury.

DO NOT

 use the machine with faulty parts or damaged hydraulic hoses. Notify the supervisor 

and wait for the machine to be repaired.  Immediately replace worn or damaged parts

WARNING:

 be sure the setup is stable before pressing the workpiece. The workpiece should be 

placed on a flat surface that can support the load.  Do not weld or otherwise modify the press.

Avoid pressing loads that are not directly centered on the cylinder ram. Off-center loads produce

considerable strain on cylinders and ram and could  cause the load to slip or fall, potentially caus-

ing a dangerous hazard. Distribute the load evenly across the entire surface.  

To avoid personal injury keep hands and arms away from cylinder and workpiece during opera-

tion.

Содержание HP-100T

Страница 1: ...MOVABLE HEAD PRESS OPERATION MANUAL Edition No MHP 100 Date of Issue 03 2017 Model HP100T ...

Страница 2: ...D PRESS MACHINE HP 100T MODEL NO SERIAL NO DATE OF MANF Note This manual is only for your reference Owing to the continuous improvement of the machine changes may be made at any time without obligation or notice Please ensure the local voltage is the same as listed on the specification plate before operating this electric machine Distributed by www machineryhouse co nz MACHINE DETAILS ...

Страница 3: ... 1 Specifications 4 1 2 Identification 5 2 IMPORTANT INFORMATION 2 1 Safety Requirements 6 2 2PressAssembly 8 3 INSTALLATION 3 1Placement Leveling 9 3 2 Elecrical Connection 9 3 3 Hydraulic Oil Tank 9 4 CONTROLS AND OPERATION 4 1 Controls 10 4 2 Raising the bolster 11 ...

Страница 4: ...100ton Ram Stroke 350mm Width Between Front Posts 1050mm Ram to Table Min Max 150 910mm Ram Side Movement 550mm Table Size L x W 1680 x 1040mm Head over Table Travel 1050mm Motor Power 3 Phase 7 5kW 415V 50Hz Dimensions H x W x L 2700 x 1860 x 1680 Weight 1980kgs ...

Страница 5: ...5 OPERATION MANUAL A Press Frame E Operating Lever B Bolster F Cylinder Ram C Press Table G Electric Hydraulic Pump D Pressure Gauge H Hydraulic Hand Pump A B C D E F G H 1 2 IDENTIFICATION ...

Страница 6: ...ent failure and possible personal injury DO NOT set the relief valve to a higher pressure than the maximum rated pressure of the pump Higher settings may result in equipment damage or personal injury DO NOT use the machine with faulty parts or damaged hydraulic hoses Notify the supervisor and wait for the machine to be repaired Immediately replace worn or damaged parts WARNING be sure the setup is...

Страница 7: ... Operation r Ensure the area is clear of other people r Release pressure on hydraulic press r Slowly raise ram and remove work piece from plate r Return work pieces and other items to storage area as appropriate WARNING PINCH POINT DANGER This machine has a high risk of fingers hands or arms being caught in a pinch point Make sure that you are aware of where your arms and hands are at all times wh...

Страница 8: ... 1 Once the slings are safely attached lift the table off the pack and lay it down on wooded beams to prevent damage Fig 1 Fig 2 Fig 4 Using a forklift lift the table Fig 2 and slide it between the main frame making sure that bottom web of the table frame is mounted under the roll ers Fig 3 Care should be taken not to damage the rollers during the assembly Once the table has been mounted to the ma...

Страница 9: ...oil level needs to checked in the 40 ltr tank before operating The oil level should be half way up the site glass on the side of the tank Fig 6 Check all hydraulic hoses to be sure the fittings and couplers are tight and leak free Check the hose positions to be sure the hoses are located in an area where they will avoid damage during press opera tions 3 2 ELECTRICAL CONNECTION The press needs to b...

Страница 10: ...utton Stops all machine functions Twist clockwise to reset Fig 7 E Operating Lever Moves the ram up or down Fig 8 F Pressure Gauge Records the amount of pressure being used Fig 9 G Moving Head Handwheel Moves the head right or left Fig 10 H Moving Head Lock Locks the head after it has been moved Fig 10 I Tonnage Chart Displays the tonnage at listed pressure Fig 11 J Hand Pump Release Releases the ...

Страница 11: ...apply pressure to the ram until the pins Fig 15 become loose Remove the safety retainer and slide the pins out 4 Using the ram raise the bolster until the next set of holes line up Place both pins in the holes and then retract the ram 5 Add part M extenstion to the part L Fig 16 and repeat step 4 6 When the bolster is in the desired place and both the large pins are in place make sure that the saf...

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