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Mealstream 401Ovens 32Z3311 Issue 9 

Table of Contents

 

 

 Safety 

Code...........................................................................3 

 Product 

Specifications ...........................................................4 

 

Principles of Operation ..........................................................5 

 Installation 

Instructions ...................................................... 6-7 

 

Error Codes and Diagnostics.................................................8 

 

Main Features........................................................................9  

 Electronic 

Controls ..............................................................10 

 Manual 

Controls ..................................................................11 

 

Power Output Testing to EN 60335-2-90 ............................12 

 Power 

Output 

Testing..........................................................13 

 

Power Transformer Test......................................................13 

 

High Voltage Capacitor Test................................................14 

 

High Voltage Rectifier Test..................................................14 

 Magnetron 

Test ...................................................................14 

 

Door Interlock Operation .....................................................15 

 

Error Light Operation  ..........................................................15 

 Casework.............................................................................16 
 Door 

Mechanism .................................................................17 

 

Oven Cavity Components & Hot Air System .......................18 

 Oven 

Door 

Assembly...........................................................19 

 

Magnetron & Door Interlock Components ...........................20 

 

Magnetron & Door Interlock Components ...........................21 

 Major 

Electrical 

Components...............................................22 

 

Input Wiring, Filters and Fuses............................................23 

 

Input Wiring, Filters and Fuses............................................24 

 HT 

Components ..................................................................25 

 

HT & Principal components: RMC1003__XX5/XX52 ..........26 

 

Electronic Control Panel Assembly .....................................27 

 

Manual Controls Panel Assembly........................................28 

 

Membrane Panel Circuit ......................................................29 

 

Complete Spare Part Listing.......................................... 30-31 

 Circuit 

Diagrams ............................................................ 32-38 

 

Appendix 1 MenuKey Download Procedure........................39 

 

Appendix 2 Cleaning Procedure..........................................40 

 Appendix 

Transformer 

Replacement................................44 

 

Manual corrections and modifications .................................45 

Merrychef and MenuKey™

 

 are registered Trademarks of Merrychef Ltd. 

Содержание Mealstream 400 Series

Страница 1: ...E EXPOSED TO EMISSIONS FROM THE MICROWAVE GENERATOR OR PARTS CONDUCTING MICROWAVE ENERGY S E R V I C E M A N U A L Mealstream 400 S E R V I C E M A N U A L For all Mealstream 401 and 403 models for GB...

Страница 2: ...Mechanism 17 Oven Cavity Components Hot Air System 18 Oven Door Assembly 19 Magnetron Door Interlock Components 20 Magnetron Door Interlock Components 21 Major Electrical Components 22 Input Wiring Fi...

Страница 3: ...ired ensure that the power is turned off at the isolator switch Note the On Off switch on the oven is not adequate protection against electric shock as it does not isolate all of the internal wiring f...

Страница 4: ...usions Settings Microwave Temperature Timer 100 75 50 25 Convection only Off 175 C 200 C 225 C 250 C 275 C Up to 30 minutes Up to 3 cooking stages of up to 30 minutes each Programmed Model No RMC1003...

Страница 5: ...Page 5 Mealstream 401Ovens 32Z3311 Issue 9 Principles of operation...

Страница 6: ...en and at least 150mm above Air intake temperature should not exceed 35 C Excessive temperature will lead to reduced operating duty cycle or premature ageing of internal components NEVER Install an ov...

Страница 7: ...ed as shown in Diagram 2 The Circuit Breaker should be rated at 20A per phase TypeC Electrical installation WARNING This appliance must be earthed Failure to do so may result in electric shock and dea...

Страница 8: ...uit Re Program Pad if fault repeats replace Logic PCB 1 Oven is not at correct temperature to start program Operator Error Allow oven to reach correct Programmed temperature 1 Magnetron overheating Ch...

Страница 9: ...nly Allows extraction free cooking Should be removed regularly for cleaning Do not spray put caustic cleaner directly into the catalytic converter as this will cause permanent damage h TURNTABLE TRAY...

Страница 10: ...ter Block Indicator d Operator error indicator e Program Display f Temperature Set Pads g Time Program Number Pads h Cancel Callback Pad i Program Pad j Convection Pad k Microwave power Pads l On Off...

Страница 11: ...ns 32Z3311 Issue 9 a Temperature Amber Neon b Temperature Control c Microwave Power Control d Timer e Start Pushbutton f Cook cycle Red Neon g Power Amber Neon h On Off switch Manual controls Mealstre...

Страница 12: ...ile take care not to break it during use Method A cylindrical container of borosilicate glass is used for the test It has a maximum thickness of 3mm an external diameter of approximately 190mm and a h...

Страница 13: ...D M M A Megger or similar resistance meter using 500V d c 1 Isolate the oven from the mains supply WARNING High voltages and large currents are present at the secondary winding and filament winding o...

Страница 14: ...part when the oven is on NEVER make any voltage measurements at the High Voltage circuits including the magnetron filament WARNING Even when the oven is not cooking the High Voltage Capacitor has High...

Страница 15: ...rlock Arrangement Power In Power Out L N 55 56 57 58 Error Light Operation The Air Filter Blocked light and Service light are triggered by the internal circuitry If the magnetron overheats the error c...

Страница 16: ...haust Gallery RMC73372 6 Rear Panel MC3129 7 Air Filter MC3155 8 Side Panel R H MC3133 Principal components casework 9 Handle Hanger RCK6319 10 Rubber Foot RMC6104 11 Front Lower Panel MC3047 12 Lower...

Страница 17: ...H MC3040 14 Hinge Body MC30121X02 15 Hook A RMC66171 16 Hook B RMC66172 17 Door Spring B MC3068X01 18 Hinge Body L H MC30122X01 19 Door Spring A MC3067 20 Door Stay L H MC3046 21 Microswitch Guide 40H...

Страница 18: ...CP30326 25 Baffle Plate MC3018 26 Fan Fixing Cap RCK7617 27 Fan MC3111 28 Partition Plate 11H0007 29 Cavity Sealing Glass RMC7043 33 Cooling Fan RMC7310 30 Oven Body MC3013 31 Gearbox MC3216 32 Shaft...

Страница 19: ...ssy Black 11H0071 38 Door Handle Silver RBR1285048 39 Door Frame A Black MC30503 40 Door Cover Outer Silver 40H0080 40 Door Cover Outer Black 40H0082 41 Inner Panel 40H0081 42 Door Reinforcement RMC70...

Страница 20: ...ly MC3141 67 M3 x 25 Pan Head Pozi 31Z3093 68 M3 x 30 Pan Head Pozi 31Z3118 54 Door Switch Bracket 40H0023 55 Primary Microswitch 30Z0240 56 Low Voltage Microswitch 57 Secondary Microswitch 58 Monitor...

Страница 21: ...0Hz 30Z1128 128 Cooling Fan 230V 60Hz 30Z1190 129 Turntable Motor RMC5055EX 133 Inlet Duct 40H0176 54 Door Switch Bracket 40H0023 55 Primary Microswitch 56 Low Voltage Microswitch 57 Secondary Microsw...

Страница 22: ...agnetron Overheat Switch 30Z0088 69 Cavity Overheat Switch 30Z1031 70 Bridge Rectifier __EE only 341520 71 No 8 Screw 31Z3107 72 M5 Screw 101825 73 Heating Element 220V 40H0077 73 Heating Element 240V...

Страница 23: ...31 82 Fuse 13A 30Z0456 Input wiring filters and fuses Model RMC1003__EE5 CD2 Green Yellow Blue Brown 78 77 82 81 79 80 79 81 111 116 113 111 115 112 112a Green Yellow Blue Brown Model RMC1003__XE5 XD...

Страница 24: ...ns Filter 16A 30Z0997 78 Heater Mains Filter 16A 30Z0997 80 Fuse 10A HRC 30Z0217 81 Fuse Holder 1 30Z0231 82 Fuse 13A 30Z0456 78 77 80 81 82 81 111 L2 Green Yellow Blue L1 111 Mains Input Block 31Z032...

Страница 25: ...11H0025 90 Transformer 208 240V 50Hz 30Z1233 90 Transformer 208 240V 60Hz 30Z1230 91 HT Transformer Bottom Bracket 40H0070 92 Capacitor Band RMC7215 93 Filter Bracket 40H0065 94 HT Transformer Support...

Страница 26: ...0 Transformer 208 240V 60Hz 30Z1230 102 Resistor 470R 50W Gold 30Z0283 128 Cooling Fan 230V 50Hz 30Z1128 128 Cooling Fan 230V 60Hz 30Z1190 130 Diode Board 11H0058 132 Heater Relay 30Z0986 76A Capacito...

Страница 27: ...ibbon Connector 11Z0298 109 Single 0 25 Blade Tag 309610 110 M3 Nylon Support 31Z0206 131 Menukey Assembly 10C0148 103 Relay Assy _XE _XX5 11H0077 103 Relay Assembly Starbucks 11H0201 Model Membrane A...

Страница 28: ...H MC31212 106 M5 Flat Washer 31Z5004 121 PCB Assembly 11H0027 122 Timer 30Z0991 123 Amber Neon 316031 124A Control Knob Black 313020 124B Control Knob Skirt Red 313160 124B Control Knob Skirt Blue 31Z...

Страница 29: ...ate the oven from the mains supply 2 Remove the Logic Assembly from the Control Panel Housing 3 Unplug the membrane tail from the Logic PCB Assy 4 Using a D M M check for continuity between the correc...

Страница 30: ...ACK 40H0080 40 DOOR OUTER SILVER 40H0082 41 INSULATION PANEL 40H0081 42 DOOR REINFORCEMENT RMC70722 43 DOOR FRAME B MC3055 44 INSULATION WRAP 32Z0001 46 DOOR BASE SILVER MC3031KX04 47 DOOR COVER MC306...

Страница 31: ...HRC 30Z0217 81 FUSE HOLDER 1 INCH 30Z0231 82 FUSE 13A 30Z0456 88 HT TRANSFORMER TOP BRACKET MC3127 89 HV LEAD ASSEMBLY 11H0025 90 Transformer 208 240V 50Hz 30Z1233 90 Transformer 208 240V 60Hz 30Z1230...

Страница 32: ...Page 32 Mealstream 401Ovens 32Z3311 Issue 9 40H0233 Issue 9 Date 05 2007 Circuit diagram RMC 1003__XE 30A...

Страница 33: ...Page 33 Mealstream 401Ovens 32Z3311 Issue 9 Circuit diagram RMC 1003__5 EE RMC 1003__XE 200 C 130 C 40H0072 Issue 6 Date 08 2004...

Страница 34: ...Page 34 Mealstream 401Ovens 32Z3311 Issue 9 Circuit diagram RMC 1003__5 EE RMC 1003__XE 30A 40H0233 Issue 9 Date 05 2007...

Страница 35: ...Page 35 Mealstream 401Ovens 32Z3311 Issue 9 40H0234 Issue 3 Date 05 2007 Circuit diagram RMC 1003__XX5 30A...

Страница 36: ...Page 36 Mealstream 401Ovens 32Z3311 Issue 9 Circuit diagram RMC 1003__XX5 Single Phase 200 C 130 C 40H0169 Issue 3 Date 08 2004...

Страница 37: ...Page 37 Mealstream 401Ovens 32Z3311 Issue 9 Circuit diagram RMC 1003__CD2 40H0090 Issue 3 Date 08 2004...

Страница 38: ...Page 38 Mealstream 401Ovens 32Z3311 Issue 9 40H0090 Issue 4 Date 05 2007 Circuit diagram RMC 1003__CD2...

Страница 39: ...Page 39 Mealstream 401Ovens 32Z3311 Issue 9 Circuit diagram RMC 1003__5 EE RMC 1003__XE Before August 2004...

Страница 40: ...Page 40 Mealstream 401Ovens 32Z3311 Issue 9 Circuit diagram RMC 1003__XX5 Single Phase Before August 2004...

Страница 41: ...Page 41 Mealstream 401Ovens 32Z3311 Issue 9 Circuit diagram RMC 1003__XX52 Twin Phase Before August 2004...

Страница 42: ...y Code The number of programs and each program number on the key When the display shows 00 00 remove the key and close the cover The oven is now ready to use with the new programs To confirm the downl...

Страница 43: ...ired remove carousel and wipe out spillages with disposable paper wipes NEVER use steel wool knives or harsh abrasives on any part of the oven As with all electrical appliances it is wise to have the...

Страница 44: ...tap transformers see matrix below Note When replacing a transformer in a 50Hz oven you will need a new wider bracket 40H0216 for both EE XE products This bracket will fit the existing holes See diagr...

Страница 45: ...f any forms returned will be made on a regular basis and the manual will be updated if required Name Address Page on which error occurs if applicable Mealstream 400 Series Description of error Suggest...

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