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MAINTENANCE

eng

• Inspect the outboard for tightness to the boat transom. If any

looseness of the outboard or mounting fasteners exist,

retorque the outboard mounting fasteners to 75 Nm (55

lb‑ft).

• Check steering system for binding or loose components.
• Visually check steering link rod fasteners for proper

tightness. See Steering Link Rod Fasteners.

• Make sure the driveshaft bearing on the jet drive is

lubricated. See Lubrication Points.

AFTER EACH USE

• Flush out the outboard cooling system if operating in salt or

polluted water. See Flushing the Cooling System.

• If operating in saltwater, wash off all salt deposits and flush

out the exhaust outlet of the jet drive with fresh water.

EVERY 100 HOURS OF USE OR ONCE YEARLY,

WHICHEVER OCCURS FIRST

• Retorque the outboard mounting fasteners that fasten the

outboard to the transom. Torque to 75 Nm (55 lb‑ft).

• Lubricate all lubrication points. Lubricate more frequently

when used in saltwater. See Lubrication Points.

• Replace spark plugs at first 100 hours or first year. After

that, inspect spark plugs every 100 hours or once yearly.

Replace spark plugs as needed. See Spark Plug Inspection

and Replacement.

• Replace water separating fuel filter. See Fuel System.
• Replace compressor air intake filter. See

Compressor Air

Intake Filter

• Inspect alternator belt. See

Alternator Belt Inspection

• Check corrosion control anodes. Check more frequently

when used in saltwater. See Corrosion Control Anode.

• Check power trim fluid. See Checking Power Trim Fluid.
• Inspect battery. See Battery Inspection.
• Check control cable adjustments.

1. These items should be serviced by an authorized dealer.

Содержание Jet OptiMax 110

Страница 1: ...u for your confidence in Mercury Marine EPA Emissions Regulations Outboards sold by Mercury Marine in the United States are certified to the United States Environmental Protection Agency as conforming...

Страница 2: ...tion Mercury Marine Fond du Lac Wisconsin U S A Litho in U S A 2010 Mercury Marine Mercury Mercury Marine MerCruiser Mercury MerCruiser Mercury Racing Mercury Precision Parts Mercury Propellers Marine...

Страница 3: ...4936 1939 Country USA Name of Authorized Representative Brunswick Marine in EMEA Inc Address Parc Industriel de Petit Rechain Town Verviers Post Code 4800 Country Belgium Name of Notified Body for exh...

Страница 4: ...CD H 2 Essential requirements standards other normative document method technical file Please specify in more detail mandatory standard Annex 1 B Exhaust Emissions B 1 engine identification B 2 exhaus...

Страница 5: ...eng v Name function Mark D Schwabero President Mercury Outboard Date and place of issue July 24 2008 Fond du Lac Wisconsin USA...

Страница 6: ...vi eng...

Страница 7: ...our Outboard 15 Boat Horsepower Capacity 16 High Speed and High Performance Boat Operation 16 Outboard Remote Control Models 17 Remote Steering Notice 17 Lanyard Stop Switch 18 Stopping the Boat in an...

Страница 8: ...k 40 Features and Controls Remote Control Features 41 Warning System 42 Power Trim and Tilt 45 Operation Pre Starting Check List 48 Operating in Freezing Temperatures 48 Operating in Saltwater or Poll...

Страница 9: ...ers 66 Fuse Replacement 68 Battery Inspection 68 Battery Information 69 Spark Plug Inspection and Replacement 70 Compressor Air Intake Filter 71 Steering Pull Adjustment 72 Worn Dull Impeller 73 Impel...

Страница 10: ...rt 82 Engine Runs Erratically 83 Performance Loss 83 Engine Overspeed Excessive RPM 83 Battery Will Not Hold Charge 84 OWNER SERVICE ASSISTANCE Local Repair Service 85 Service Away from Home 85 Parts...

Страница 11: ...ose Requirement 90 Installation Specifications 91 Lifting the Outboard 91 Steering Cable Starboard Side Routed Cable 92 Steering Link Rod Fasteners 93 Determining the Mounting Height of the Outboard 9...

Страница 12: ...xii eng...

Страница 13: ...aler on marine products sold in the United States should a safety recall notification under the Federal Safety Act be required You may change your address at any time including at time of warranty cla...

Страница 14: ...du Lac WI 54936 1939 920 929 5054 Fax 1 920 929 5893 Upon processing the transfer of warranty Mercury Marine will record the new owner s information There is no charge for this service OUTSIDE THE UN...

Страница 15: ...age is not transferable from one product to another product or for non eligible applications The Certified Pre Owned engine plans are not transferable For help or assistance contact Mercury Product Pr...

Страница 16: ...n proper reregistration of the product Unexpired warranty coverage cannot be transferred either to or from a commercial use customer Warranty coverage may be terminated for used repossessed product or...

Страница 17: ...r warranty service Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorized to service the product If purchaser cannot deliver the product to such a dealer...

Страница 18: ...ke air intake or exhaust system or damage to the product from insufficient cooling water caused by blockage of the cooling system by a foreign body running the engine out of water mounting the engine...

Страница 19: ...IC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH VARY FROM STATE TO STATE AND COUNTRY TO COUNTRY 3 Year Limited Warranty Against Corrosion WHAT IS COVERED Mercury Marine warrants that ea...

Страница 20: ...outine maintenance outlined in the Operation and Maintenance Manual must be timely performed including without limitation the replacement of sacrificial anodes use of specified lubricants and touch up...

Страница 21: ...haser shall not unless requested by Mercury ship the product or parts of the product directly to Mercury Proof of registered ownership must be presented to the dealer at the time warranty service is r...

Страница 22: ...een the warranted product and the paint For MerCruiser product an unpainted gap of at least 38 mm 1 5 in should be left around the transom assembly Refer to the Operation and Maintenance Manual for ad...

Страница 23: ...on is authorized by us Should you have any questions concerning warranty coverage contact your authorized dealer They will be pleased to answer any questions that you may have GENERAL EXCLUSIONS FROM...

Страница 24: ...ntenance is customer s responsibility unless loss or contamination of same is caused by product failure that would be eligible for warranty consideration 10 Participating in or preparing for racing or...

Страница 25: ...ing list of components COMPONENTS OF THE EMISSIONS CONTROL SYSTEM 1 Fuel metering system a Carburetor and internal parts and or pressure regulator or fuel injection system b Cold start enrichment syst...

Страница 26: ...vices and mounting hardware b Pulleys belts and idlers c Vacuum temperature check and time sensitive valves and switches d Electronic controls The emission related warranty does not cover components w...

Страница 27: ...tboard properly If you have any questions contact your dealer Safety and operating information that is practiced along with using good common sense can help prevent personal injury and product damage...

Страница 28: ...guidelines If in doubt contact your dealer or the boat manufacturer U S COAST GUARD CAPACITY MAXIMUM HORSEPOWER XXX MAXIMUM PERSON CAPACITY POUNDS XXX MAXIMUM WEIGHT CAPACITY XXX 26777 High Speed and...

Страница 29: ...neutral WARNING Starting the engine with the drive in gear can cause serious injury or death Never operate a boat that does not have a neutral safety protection device 26779 Remote Steering Notice The...

Страница 30: ...ents and follow instructions and torque procedures a Self locking nuts Lanyard Stop Switch The purpose of a lanyard stop switch is to turn off the engine when the operator moves far enough away from t...

Страница 31: ...as possible to minimize the likelihood of lanyard entanglement with nearby objects Its stretched out length is made to minimize the likelihood of accidental activation should the operator choose to mo...

Страница 32: ...ing at planing speeds in shallow or obstacle infested waters releasing your grip on a steering wheel or tiller handle that is pulling in one direction drinking alcohol or consuming drugs or daring hig...

Страница 33: ...e bow and possibly struck by the gearcase or propeller Loss of power and directional control in heavy seas strong current or high winds Loss of control when docking KEEP THE LANYARD STOP SWITCH AND LA...

Страница 34: ...n rapidly slow down the boat and reduce stopping distance However such a maneuver may cause occupants in the boat to be thrown forward or possibly out of the boat Protecting People In The Water WHILE...

Страница 35: ...ver insert an object into the water intake or outlet nozzle when the engine is running Passenger Safety Message Pontoon Boats and Deck Boats Whenever the boat is in motion observe the location of all...

Страница 36: ...e idle can cause serious injury or death Stay back from the front end of deck boats or raised platforms and remain seated while the boat is in motion BOATS WITH FRONT MOUNTED RAISED PEDESTAL FISHING S...

Страница 37: ...ew direction Such a sharp change in direction can cause occupants to be thrown out of their seats or out of the boat WARNING Wave or wake jumping can cause serious injury or death from occupants being...

Страница 38: ...or underwater object could result in an infinite number of situations Some of these situations could result in the following Part of the outboard or the entire outboard could break loose and fly into...

Страница 39: ...of impact have an authorized Mercury Marine dealer inspect and repair the vessel or power package Exhaust Emissions BE ALERT TO CARBON MONOXIDE POISONING Carbon monoxide CO is a deadly gas that is pre...

Страница 40: ...ging teak body surfing This dangerous practice not only places a person in an area of high engine exhaust concentration but also subjects them to the possibility of injury from the boat propeller GOOD...

Страница 41: ...its engine operating 2 Examples of poor ventilation while the boat is moving a Operating the boat with the trim angle of the bow too high b Operating the boat with no forward hatches open station wag...

Страница 42: ...enance Follow a regular schedule and ensure that all repairs are properly made Know and obey all nautical rules and laws of the waterways Boat operators should complete a boating safety course Courses...

Страница 43: ...ch as sand shells seaweed grass tree branches etc can be pulled in by the pump This may not only block the water flow and cause lost of steering control but can be expelled from the rear of the pump a...

Страница 44: ...erty where the damage value exceeds 500 00 or 4 there is complete loss of the boat Seek further assistance from local law enforcement Recording Serial Number It is important to record this number for...

Страница 45: ...e 67 3 mm 2 650 in Recommended spark plug NGK IZFR5G Spark plug gap 0 8 mm 0 030 in Recommended gasoline Refer to Fuel and Oil Recommended oil Refer to Fuel and Oil Battery rating 1000 marine cranking...

Страница 46: ...Identification a Top cowl b Bottom cowl c Water pump indicator hole d Driveshaft housing e Water outlet nozzle f Reverse gate g Water intake housing h Jet drive housing i Transom brackets j Auxiliary...

Страница 47: ...d up using an accessory outboard support device Refer to your local dealer for recommendations Additional clearance may be required for railroad crossings driveways and trailer bouncing IMPORTANT Do n...

Страница 48: ...brand of leaded gasoline USING REFORMULATED OXYGENATED GASOLINES USA ONLY This type of gasoline is required in certain areas of the USA The 2 types of oxygenates used in these fuels are alcohol ethano...

Страница 49: ...on particularly after storage Any sign of leakage or deterioration requires replacement before further engine operation Because of possible adverse effects of alcohol in gasoline it is recommended tha...

Страница 50: ...e as directed on container Fuel Requirements Do not use premixed gas and oil in this engine The engine automatically receives extra oil during engine break in Use a fresh supply of the recommended gas...

Страница 51: ...make sure the oil tank caps are threaded on tight An air leak will prevent oil flow to the engine 2723 Filling Engine Mounted Oil Reservoir Tank NOTE Filling this tank is only necessary if the oil le...

Страница 52: ...or sparks in the area while filling fuel tanks Fill fuel tanks outdoors away from heat sparks and open flames Remove portable fuel tanks from boat to refill them Always stop engine before refilling t...

Страница 53: ...se lever c Trim tilt switch if equipped Refer to Features and Controls Power Trim and Tilt d Lanyard stop switch Refer to General Information Lanyard Stop Switch e Lanyard Refer to General Information...

Страница 54: ...short beeps This will alert the operator and help identify the following listed situations For visual display of the specific engine functions and for additional engine data refer to SmartCraft Produc...

Страница 55: ...r along with the remote oil tank Oil pump failure Continuous Engine Guardian System is activated Power will be limited The warning horn is activated if the oil pump should ever stop functioning electr...

Страница 56: ...chased for this outboard A few of the functions the instrument package will display are engine RPM coolant temperature battery voltage fuel consumption and engine operating hours The SmartCraft instru...

Страница 57: ...used while operating your boat on plane The term tilt is generally used when referring to adjusting the outboard further up out of the water With the engine turned off the outboard can be tilted out o...

Страница 58: ...ard will tilt up until the switch is released or it reaches its maximum tilt position 1 Engage the tilt support lever by rotating the knob to bring the support lever upward 2 Lower the outboard to res...

Страница 59: ...kwise This allows manual tilting of the outboard Tilt the outboard to the desired position and tighten the manual tilt release valve 22362 AUXILIARY TILT SWITCH The auxiliary tilt switch can be used t...

Страница 60: ...operate a boat while under the influence of alcohol or drugs Know the waters and area you will be boating tides currents sand bars rocks and other hazards Make inspection checks listed in Maintenance...

Страница 61: ...ller and gearcase with fresh water after each use Each month spray Mercury Precision or Quicksilver Corrosion Guard on external metal surfaces Do not spray on corrosion control anodes as this will red...

Страница 62: ...rive Operates A jet driven boat has substantially different handling characteristics compared to a propeller driven boat It is recommended that the operator adjusts to these characteristics by experim...

Страница 63: ...ft Stay away from the water intake and never insert an object into the water intake or water outlet nozzle when the engine is running The jet drive is always drawing water into the housing when the en...

Страница 64: ...at high speeds WARNING A loss or reduction in water jet thrust will directly affect boat directional control and may result in property damage personal injury or death Boat directional control can al...

Страница 65: ...ct with the rotating impeller and to prevent damage to the impeller A large amount of debris being drawn into the water intake may result in a loss of power Intake suction holding debris against the g...

Страница 66: ...eed approximately every two minutes and avoid continuous operation at idle speed for more than ten minutes Short bursts of full throttle for periods up to ten seconds are acceptable c Avoid trimming t...

Страница 67: ...during operation 1 Ensure that the driveshaft bearing on the jet drive is lubricated Refer to Maintenance Lubrication Points 28664 2 Open the fuel tank vent screw located in the filler cap on manual...

Страница 68: ...ws a Squeeze the fuel line primer bulb until it feels firm b Turn the ignition key switch to the ON position for three seconds This operates the electric fuel pump c Turn the ignition key switch back...

Страница 69: ...dicator hole stop engine and check cooling water intake holes for obstruction No obstruction may indicate a water pump failure or blockage in the cooling system This condition will cause the engine to...

Страница 70: ...eng After shifting outboard into gear advance the lever further to increase speed N R F 27237 Stopping the Engine Reduce engine speed and shift outboard to neutral position Turn ignition key to OFF po...

Страница 71: ...Mercury Precision or Quicksilver replacement parts and Genuine Lubricants EPA Emissions Regulations All new outboards manufactured by Mercury Marine are certified to the United States Environmental Pr...

Страница 72: ...nce performed to maintain emission levels within prescribed certification standards The owner operator is not to modify the engine in any manner that would alter the horsepower or allow emission level...

Страница 73: ...ONCE YEARLY WHICHEVER OCCURS FIRST Retorque the outboard mounting fasteners that fasten the outboard to the transom Torque to 75 Nm 55 lb ft 1 Lubricate all lubrication points Lubricate more frequent...

Страница 74: ...ief muffler if equipped is in place Check for loose hose clamps and rubber boots if equipped on the air intake assembly BEFORE PERIODS OF STORAGE Refer to storage procedure See Storage section Flushin...

Страница 75: ...0 Top Cowl Removal and Installation REMOVAL 1 Pull out the front cowl latch 27816 2 Lift up the rear cowl latch Remove the top cowl 27817 INSTALLATION 1 Lower top cowl into position over engine 2 Push...

Страница 76: ...clean water and a mild non abrasive soap Use a soft clean cloth when washing 3 Dry thoroughly with a soft clean cloth 4 Wax the surface using a non abrasive automotive polish polish designed for clea...

Страница 77: ...start the engine and wipe up any spilled fuel immediately Before servicing any part of the fuel system stop the engine and disconnect the battery Drain the fuel system completely Use an approved conta...

Страница 78: ...ter by turning the filter clockwise Tip the filter to drain fluid in a suitable container d Lubricate the sealing ring on the filter with oil Thread on the filter and tighten securely by hand Reconnec...

Страница 79: ...bolt 10 849838 b Flat washer 2 c Nylon insert locknut 11 826709113 d Nylon insert locknut 11 826709113 Description Nm lb in lb ft Special washer head bolt 27 20 Nylon insert locknut d 27 20 Nylon inse...

Страница 80: ...ored band inside the fuse If band is broken replace the fuse Replace fuse with a new fuse with the same rating a Good fuse b Blown fuse c Main power relay 15 amp fuse d Spare fuse slot e Ignition syst...

Страница 81: ...e 4 Ensure the battery is equipped with a nonconductive shield to prevent accidental shorting of battery terminals Battery Information CAUTION Hex nuts must be used to secure battery leads to the batt...

Страница 82: ...ical Refer to engine installation manual for size requirements DO NOT USE WING NUTS 37 895387 3486 13 5Nm 120 lbs in Place decal on or near battery box for future service reference 5 16 and 3 8 hex nu...

Страница 83: ...plug gap 0 80 mm 0 030 in 4 Before installing spark plugs clean off any dirt on the spark plug seats Install plugs finger tight and then tighten 1 4 turn or torque to specifications Description Nm lb...

Страница 84: ...cure filter into cover with retainer Steering Pull Adjustment The steering on some boats will have the tendency to pull towards starboard This pulling condition can be corrected by using a pliers and...

Страница 85: ...sharpen or alter the top side lifting angle Check the impeller blades occasionally for damage Use a flat file to resharpen the leading edges Sharpen to a 0 8 mm 1 32 in radius by removing material fro...

Страница 86: ...dge and liner Check the impeller clearance by sliding a feeler gauge through the intake grate and measure the clearance between the impeller edge and liner Alternator Belt Inspection Inspect the alter...

Страница 87: ...h the grease fitting until excess grease starts to exit the vent hose iii Reconnect the vent hose onto the grease fitting after greasing a Grease fitting b Vent hose NOTE After 30 hours of operation p...

Страница 88: ...Lubricants 2 4 C with PTFE or Special Lubricant 101 Tube Ref No Description Where Used Part No 34 Special Lubricant 101 Alternator belt tensioner pivot shaft swivel bracket tilt support lever tilt tu...

Страница 89: ...can cause hydraulic lock leading to serious injury or death from loss of boat control Completely retract the end of the steering cable before applying lubricant Steering cable Rotate steering wheel to...

Страница 90: ...oard A submerged outboard will require service within a few hours by an authorized dealer once the outboard is recovered from the water This immediate attention by a servicing dealer is necessary once...

Страница 91: ...uel line and engine fuel system The most effective method for storage preparation is to add the recommended amount of Mercury Precision fuel Stabilizer and Mercury Precision Quickleen products as desc...

Страница 92: ...ponents NOTE Make sure the fuel system has been prepared for storage Refer to Fuel System preceding IMPORTANT Refer to Spark Plug Inspection and Replacement for correct procedure for removing spark pl...

Страница 93: ...OTICE Storing the outboard in a tilted position can damage the outboard Water trapped in the cooling passages or rain water collected in the propeller exhaust outlet in the gearcase can freeze Store t...

Страница 94: ...itch not in RUN position Battery not fully charged Incorrect starting procedure Refer to Operation section Old or contaminated fuel Fuel is not reaching the engine Fuel tank is empty Fuel tank vent no...

Страница 95: ...d connection of an air hose is loose Fuel pump failure Ignition system component failure Performance Loss POSSIBLE CAUSES Throttle not fully open Damaged impeller Boat overloaded or load improperly di...

Страница 96: ...CAUSES Battery connections are loose or corroded Low electrolyte level in battery Worn out or inefficient battery Excessive use of electrical accessories Defective rectifier alternator or voltage reg...

Страница 97: ...ocal authorized dealer The dealer has the necessary information to order parts and accessories for you When inquiring on parts and accessories the dealer requires the model and serial number to order...

Страница 98: ...936 1939 Fax English 920 929 5893 Fran ais 905 636 1704 Website www mercurymarine com Australia Pacific Telephone 61 3 9791 5822 Brunswick Asia Pacific Group 41 71 Bessemer Drive Dandenong South Victo...

Страница 99: ...OWNER SERVICE ASSISTANCE eng 87 Asia Singapore Telephone 65 65466160 Brunswick Asia Pacific Group T A Mercury Marine Singapore Pte Ltd 29 Loyang Drive Singapore 508944 Fax 65 65467789...

Страница 100: ...or Premium Plus TC W3 is a higher grade oil that provides increased lubrication and extra resistance to carbon buildup when used with good or varying grades of gasoline IMPORTANT Oil must be NMMA cert...

Страница 101: ...ll carry a required capacity plate indicating the maximum acceptable power and load as determined by the manufacturer following certain federal guidelines If in doubt contact your dealer or the boat m...

Страница 102: ...tions and secure the tank in place PERMANENT FUEL TANK Permanent fuel tanks should be installed in accordance with industry and federal safety standards which include recommendations applicable to gro...

Страница 103: ...m 59 3 4 in Lifting the Outboard WARNING Improperly supporting an engine during lifting can result in the engine falling causing serious injury or death Before lifting the engine verify that the lifti...

Страница 104: ...he boat transom Lifting Eye 91 90455 1 2756 Threads into the flywheel to remove the powerhead assembly from the driveshaft housing or to lift entire engine for removal installation Steering Cable Star...

Страница 105: ...eering Link Rod Fasteners IMPORTANT The steering link rod that connects the steering cable to the engine must be fastened using a special washer head bolt P N 10 849838 and self locking nylon insert l...

Страница 106: ...zed steering components can lead to loss of boat control Inspect all steering attachment components for wear lubricate all attachment hardware and check all fasteners for proper tightness in accordanc...

Страница 107: ...t 27 20 Determining the Mounting Height of the Outboard The following outboard mounting height settings will work good for most applications however because of different boat hull designs the setting...

Страница 108: ...a Horizontal line b Width of the leading edge on the water intake housing 2 Place center the outboard on the boat transom Set the height of the outboard on the boat transom so that the front edge of...

Страница 109: ...ng is in line with the bottom of the boat as shown Temporarily clamp the outboard to the transom at this position 2 Fasten outboard to the transom at this height Refer to Fastening the Outboard 22403...

Страница 110: ...he transom drilling fixture a Drill guide holes b Transom drilling fixture c Transom centerline Transom Drilling Fixture 91 98234A2 5489 Aids in engine installation by acting as a template for engine...

Страница 111: ...Bolts Part Number Part Name Description 10 67755005 Transom bolt 1 2 20 x 2 50 in long 1 25 in thread 10 67755006 Transom bolt 1 2 20 x 3 50 in long 1 25 in thread 10 814259 Transom bolt 1 2 20 x 4 00...

Страница 112: ...que the construction of the transom may not be adequate The boat transom must be strengthened or the load carrying area increased a Transom yielding under bolt torque b Transom cracking under bolt tor...

Страница 113: ...reinforcement plate 1 Apply marine sealer to shanks of bolts not the threads 2 Fasten the outboard with the correct mounting hardware Tighten locknuts to the specified torque NOTE For more accurate t...

Страница 114: ...102 eng Description Nm lb in lb ft Outboard mounting locknuts and bolts 75 55 Electrical Hoses and Control Cables FRONT CLAMP DISASSEMBLY Remove screws and open the front clamp assembly a Screw 2 b F...

Страница 115: ...esult in a loss of power to the Digital Throttle and Shift DTS system leading to serious injury or death due to loss of boat control Secure the battery leads to the battery posts with hex nuts to avoi...

Страница 116: ...CYCLE BATTERIES DTS Digital Throttle and Shift applications and OptiMax engines must use a marine starting battery with 1000 MCA 800 CCA or 180 Ah rating IMPORTANT Battery cable size and length is cri...

Страница 117: ...atteries a Red sleeve Positive b Black sleeve Negative c Ground cable d Cranking battery FUEL HOSE AND OIL HOSE CONNECTIONS Fuel Hose Connection Fuel hose size Minimum fuel line inside diameter I D is...

Страница 118: ...ipe d Oil hose with blue stripe e Remote fuel hose ENGINE WATER PRESSURE TUBE CONNECTION NOTE This applies to models without SmartCraft gauges When making a water pressure gauge hose connection to the...

Страница 119: ...within or out of the boat Adjust the shift cable to prevent the reverse gate from interfering with water flow off the rudder 1 Attach the shift cable to the shift cam with a flat washer and a self loc...

Страница 120: ...ivot a Roller b Shift cam c Shift cable d Shift cable adjustment barrel 5 Recheck the shift cable adjustment in forward shift position The correct shift adjustment will position the cam far enough on...

Страница 121: ...ttle lever Secure with washer and locknut a Washer and locknut b Throttle cable c Throttle lever 3 Adjust the throttle cable barrel so that the installed throttle cable will hold the idle stop screw a...

Страница 122: ...ct when the paper can be removed without tearing but has some drag on it Readjust cable barrel if necessary IMPORTANT The idle stop screw must be touching the stop a Idle stop screw b Idle stop 5 Lock...

Страница 123: ...for the first time or starting an engine that ran out of fuel or was drained of fuel fill and prime the fuel system To fill and prime the fuel system 1 Squeeze the fuel line primer bulb until it feels...

Страница 124: ...l the tank with the recommended oil Install the fill cap and tighten securely a Fill cap IMPORTANT Do not remove the vent cap from the engine mounted oil reservoir tank when filling the tank Removal o...

Страница 125: ...P Before starting engine for the first time prime the oil injection pump Priming will remove any air that may be in the pump oil supply hose or internal passages a Oil injection pump b Oil supply hose...

Страница 126: ...witch has been turned on move the remote control handle from neutral into forward gear 3 to 5 times This will automatically start the priming process NOTE It may take a few minutes for the pump to com...

Страница 127: ...ility is desirable to improve acceleration reduce the angle and time spent in a bow high boat during planing off and in some cases may be necessary to plane off a boat with aft livewells given the var...

Страница 128: ...in This can be accomplished by purchasing a stainless steel tilt pin from your dealer and insert it in whatever adjustment hole in the transom brackets is desired A nonstainless steel shipping bolt sh...

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