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Mendota FV33i-PF2-0113, Инструкция по установке и эксплуатации

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49 

BURNER FLAMES ADJUSTMENT- AIR INTAKE DAMPER CONTROLS 

This appliance is equipped with two Air Intake Adjustment Damper 
Controls: PRIMARY DAMPER and SECONDARY DAMPER. It is im-
portant to understand the functions of the two dampers prior to adjust-
ing them. 

PRIMARY AIR INTAKE DAMPER

: The PRIMARY AIR INTAKE 

DAMPER is located on the top of the Air Intake Pipe attachment Stub. 
This Damper is factory set at 45 degrees OPEN. 
 This damper is manually adjustable and must be adjusted during in-
stallation of this appliance. For Vent Systems lengths less than 20 
feet, leave this damper at its factory adjusted (45 degree OPEN) setting. Starting at vent system lengths of 30 
feet, adjust the damper position according to the table. Note that this table is a general guideline only. Each instal-
lation will yield a different air-flow characteristic and may need some slight adjustment beyond what this table 

calls for. 

SECONDARY AIR INTAKE DAMPER

: The SECONDARY AIR INTAKE DAMPER is located in the convection 

air cavity on top of the firebox. It is accessible through the ½” slot that is located directly above the glass frame’s 
top surface.  The SECONDARY AIR INTAKE DAMPER is factory adjusted to “FULLY CLOSED”. Adjust this 
damper to fine tune the Rear Flame Height. Specifically, if the rear flame is licking the top Baffle Brick, open this 
damper. In most installations, the Primary Air Intake Damper adjustment will suffice. However, if the vent system 
restricts air flow and the rear 
flames appear too tall and lick 
the baffle brick completely, 
you may choose to open the 
Secondary Air Intake Damper 
to reduce the rear flame 
height. This feature will be of 
the most use in LPG applica-
tions. 

To adjust, use a 3/8” Open 
End Wrench to loosen the se-
curing hex nut 2 turns ONLY. 
Use Glass Latch Tool to Slide 
Damper Bracket to the right 
towards “CLOSED” or to the 
Left towards “OPEN”. 

VENT LENGTH 

DAMPER POSITION 

10-20 FEET 

45

o

 OPEN 

30 FEET 

60

o

 CLOSED 

40 FEET 

75

o

 CLOSED 

50 FEET 

90

o

 CLOSED 

50-70 FEET 

90

o

 CLOSED 

SECONDARY AIR 

INTAKE DAMPER 

ADJUSTMENT

CLOSED

OPEN

Содержание FV33i-PF2-0113

Страница 1: ...been under water MODEL NO FV33i PF2 0113 WARNING Improper installation adjustment altera tion service or maintenance can cause injury or prop erty damage Refer to this manual For assistance or additio...

Страница 2: ...SECONDARY AIR INTAKE ADJUSTMENT DAMPER This is located above the glass frame in the top convection air cavity Adjustment is to be made by loosening the securing nut then sliding to the right to close...

Страница 3: ...cal static noise during the first few hours of operation This is normal during the break in period It is recommend ed that following the Paint Curing Cycle the blowers be run at their maximum speed f...

Страница 4: ...OOR REMOVAL AND REPLACEMENT 22 OPERATING DURING POWER OUTAGES 35 FIRST TIME PILOT LIGHTING INSTRUCTIONS 36 IPI STANDING PILOT SYSTEM INFORMATION 37 FV33I GAS IGNITION SYSTEM WIRING DIAGRAM 38 MAINTENA...

Страница 5: ...IGNITION IPI SYSTEM ACTIVATED WITH THERMOSTATIC REMOTE CONTROL GAS REQUIREMENTS SUPPLY PRESSURE GAS INLET 3 8 N P T NAT GAS 7 W C 5 0 W C MIN 11 W C MAX L P GAS 11 W C 11 W C MIN 13 W C MAX ELECTRICA...

Страница 6: ...ilding Code 3 A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust ven...

Страница 7: ...rds of high surface temperature and should STAY AWAY to avoid burns or clothing ignition Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance These units MUST...

Страница 8: ...ly by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material carbon build up etc It is imper ative that control compartments burners...

Страница 9: ...nts and vent caps when installing your fireplace insert All vent pipe sections must be tight and leak proof HEATING PERFORMANCE The Mendota FV33i I Fireplace Insert is a true high efficiency gas heate...

Страница 10: ...1 7 8 15 3 4 Minimum Fireplace Depth Required 17 3 8 27 5 8 VISIBLE GLASS SIZE 398 SQ IN ACTUAL GLASS SIZE 468 SQ IN B A 22 3 16 MINIMUM FIREPLACE WIDTH REQUIRED AT REAR WALL 12 7 8 9 5 8 15 3 4 MINIM...

Страница 11: ...D MANTEL PROFILES MANTEL DEPTH IN DISTANCE TO MANTEL IN 16 HEARTH PROTECTION PAD REQUIRED IF NOT ELEVATED FOR EVERY 1 INCH THE UNIT IS ELEVATED HEARTH PROTECTION PAD DEPTH MAY BE REDUCED BY 2 IF ELEVA...

Страница 12: ...nd 3 flue liners permanently secure damper in open position NOTE Massachusetts requires that the flue damper must be removed or permanently welded in the open position 6 If damper opening is too small...

Страница 13: ...OMPONENTS AS LISTED IN FIGURES BELOW The solid fuel fireplace chimney must be clean and in good working order and is constructed on non combustible materials Chimney cleanouts must fit properly The re...

Страница 14: ...the liner s and tie a rope to it Two installers should proceed to the roof and drop the rope with weight on the end to make sure it goes all the way down and insert the liner s past the flexible port...

Страница 15: ...Adapter forward between guide rails Vent Adapter s front flat section should contact insert top as you slide the Vent Adapter forward 18 Use Glass Latch Tool to grab Vent Adapter through slot and hole...

Страница 16: ...leveling the unit may need to be shimmed with washers under the bottom corners of insert 20 The proper Insert Faceplate can now be placed in position Assemble surround by following instructions suppli...

Страница 17: ...6 refer to the diagram above and the following procedure to see if addi tional floor protection is required Project a line using string or a tape measure from the lower edge of the glass window to the...

Страница 18: ...gas pipe diameters PIPE LENGTH FEET SCHEDULE 40 PIPE INSIDE DIA TUBING TYPE L OUTSIDE DIA NAT L P NAT L P 0 10 1 2 1 3 cm 3 8 1 0 cm 1 2 1 3 cm 3 8 1 0 cm 10 40 1 2 1 3 cm 1 2 1 3 cm 5 8 1 6 cm 1 2 1...

Страница 19: ...URAL GAS 7 0 W C 1 75 kPa 5 0 W C 1 12 kPa 11 W C 2 61 kPa L P GAS 11 0 W C 2 75 kPa 11 W C 2 75 kPa 13 0 W C 3 24 kPa TURN GAS VALVE KNOB TO HIGH POSITION GAS PRESSURES MAY VARY PLUS OR MINUS 5 NOTE...

Страница 20: ...s the information sticker must be filled out by the installer and adhered to the appliance at the time of conversion Cet appareil est equip pour des altitudes compries entre 0 et 2000 pieds 0 610 m se...

Страница 21: ...des a 4XAA Battery Pack and a connector wire harness that is designed to be used as the 6V DC power source during electrical power outage conditions Planning for AC 120 VAC connection Two options exis...

Страница 22: ...connections in this appliance including field installed supply line fittings and all factory installed gas train connections between the gas valve and the burner orifice s and pilot light must be leak...

Страница 23: ...t at top of glass frame 2 Pull Glass Latch Tool outward about 3 8 3 Rotate Glass Latch Tool 90 degrees 4 Release Glass Latch Tool 5 Remove Glass Latch Tool To Latch Glass Frame Latches reverse steps 5...

Страница 24: ...Placement of coals has a big effect on front burner flame appearance and glow of coals More coals less yellow flame and more glow Fewer coals more yellow flame and less glow Heat can be reduced by low...

Страница 25: ...OG 1 REAR LOG ON REAR SHELF BEHIND REAR BURNER SLIDE LOG TO RIGHT UNTIL LOG TOUCHES RIGHT SIDE BRICK PANEL PUSH LOG BACK SO IT TOUCHES REAR BRICK PANEL THIS LOG IS RECOMMENDED TO BE PUSHED TO THE FAR...

Страница 26: ...LOG 2 DOES NOT SIT BETWEEN REAR AND FRONT BURNER PLACE LOG 2 BETWEEN THE TWO BURNERS AND SLIDE TO THE RIGHT UNTIL THE CURVATURE IN THE FRONT BURNER CONTACTS THE CURVATURE ON THE RIGHT FRONT TIP OF LO...

Страница 27: ...O THERE IS A NOTCH THAT MATES WITH THE LEFT MOST GRATE BAR SET LOG 3 ON THE GRATE BAR AND THE RECTANGLE SHAPED AIR SHUTTER BOX TOP SURFACE LOG 3 MUST LEAVE CLEARANCE FOR THE REAR BURNER PORTS SOME ROT...

Страница 28: ...GRATE BAR ON THE FAR RIGHT SIDE SOME ROTATIONAL FLEXIBILITY IS ALLOWED TO LOG 4 AROUND THE PIN AND HOLE HOWEVER DO NOT ROTATE REAR END OF LOG OUTWARD ROTATE INWARD ONLY IF DESIRED ROTATING OUTWARD MA...

Страница 29: ...LOG 5 HAS A HOLE THAT ALIGNS WITH THE LEFT SIDE PIN ON LOG 1 THE V NOTCH BETWEEN THE TWO BRANCHES MUST SIT DIRECTLY ON TOP OF THE REAR BURNER S LEFT SIDE PORTS AND MUST ALLOW THE FLAMES TO RISE INTO...

Страница 30: ...OG 6 HAS A HOLE IN ITS BACK SIDE TO MATE WITH THIS PIN PLACE LOG 6 ON TOP OF LOG 1 S PIN THE OTHER END OF LOG 6 SITS ON TOP OF LOG 2 AS SHOWN BELOW SOME ROTATIONAL FLEXIBILITY IS ALLOWED FOR LOG 6 THE...

Страница 31: ...P OF THE FRONT BURNER S REAR VISIBLE EDGE AND ON TOP OF LOG 4 THIS LOG IS DESIGNED TO HIDE THE PILOT LIGHT PLACE THIS LOG SO IT PROVIDES CLEARANCE TO ALL BURNER FLAMES AND PILOT FLAMES YET POSITIONED...

Страница 32: ...THE POSTION SHOWN HERE LOG 8 SITS ON TOP OF LOG 2 AND RESTS AGAINST THE GRATE BAR 2 ND FROM LEFT ATTEMPT TO POSITION LOG 8 AS SHOWN HERE FOR THE BEST GLOW EFFECT AND REALISTIC LOOK DO NOT PINCH FRONT...

Страница 33: ...OF THE FRONT BURNER PORTS AND DO NOT PLACE THIS LOG ON TOP OF LOG 2 SCATTER SMALL COALS ON THE FLOOR AND BETWEEN THE LOG GRATE S HORIZONTAL BAR AND THE FRONT BURNER A FEW COALS MAY SIT ON TOP OF THE F...

Страница 34: ...COMPLETED LOG SET ASSEMBLY 33...

Страница 35: ...the pilot light will remain ON Note If in SMART model the flame height function is not available for manual adjustment In SMART mode the flame height regulates automatically Fan Speed Control The fan...

Страница 36: ...fore all battery power is lost When the batteries are replaced this icon will disappear OPERATING DURING POWER OUTAGES This electronic ignition system utilizes the supplied 110VAC power when it is ava...

Страница 37: ...til the pilot flame lights and the pilot is burning steadily 7 Once the pilot flame is lit and well established close glass door WARNING NEVER IGNITE MAIN BURNERS WITH GLASS DOOR REMOVED OR OPEN Doing...

Страница 38: ...ing IPI Mode This mode turns the pilot light OFF when the fireplace is not functioning and only lights the pilot light automatically when a call for heat is made by the remote control CPI Standing Pil...

Страница 39: ...38 FV33i GAS IGNITION SYSTEM WIRING DIAGRAM...

Страница 40: ...d per instructions on PAGE 25 C Check condition of glass door gasket gasket must seal tightly over firebox replace if necessary D Periodically check to verify that the vent system and vent cap are ope...

Страница 41: ...hut off prior to disconnecting the electrical power ORIFICE SIZES REQUIREMENT A Natural Gas to LPG conversion kit HA 82 00411 is included with this fireplace insert LP Conversion Kit HA 82 00411 conta...

Страница 42: ...hold ing the pilot base body with large vice grips tightly loosen Pilot Light s hex shape base using a open end wrench Rotate counter clock wise turn to loosen 9 Pilot arrives from the factory set for...

Страница 43: ...urner is running parallel to front face of unit positioned properly so that the pilot light hood pointing to the left is pointed properly to wards the burner s flame propagation ports 11 Make certain...

Страница 44: ...ure Regulator to the gas valve body and remove NG Pressure Regulator see following page for detailed instructions Note Be careful when remov ing or tightening the screw on the back side of the pressur...

Страница 45: ...TOR CONVERSION INSTRUCTIONS WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifical ly approved with this appliance may result in property damag...

Страница 46: ...tion at all plumbing joints prior to placing this appliance into operation It is recom mended that all gas plumbing joints factory installed and field installed are checked for leaks PILOT FLAME AND M...

Страница 47: ...unit to adjust for varying altitudes the information sticker must be filled out by the installer and adhered to the appliance at the time of conversion Cet appareil est equip pour des altitudes compri...

Страница 48: ...run at their maximum speed for two 3 hour periods The burner flames may be on or off during these cycles The blowers in a few inserts may take longer to break in and may require additional operation t...

Страница 49: ...ff and the local Mendota dealer promptly in formed Mendota products are designed and tested to operate without producing any sooting when installed and operated correctly Mendota dealers will correct...

Страница 50: ...IR INTAKE DAMPER The SECONDARY AIR INTAKE DAMPER is located in the convection air cavity on top of the firebox It is accessible through the slot that is located directly above the glass frame s top su...

Страница 51: ...s manual and can only be adjusted when unit is cold and the logs are removed The Rear Burner Air Shutter control is located on the right side of the unit about 2 above floor level next to the glass do...

Страница 52: ...late is available in three designs and various sizes consult with your dealer on the various sizes available The three Faceplate Surround designs are A outer edge return B flat no return outer edge an...

Страница 53: ...when it may be dark to the Backup DC Power Inlet port is more important than aesthetic appeal at other times Mendota recommends that you move the Backup DC Power Inlet Port to the front face or the le...

Страница 54: ...rear of the Backup DC Inlet Port fitting 3 Loosen and remove the securing nut for the Inlet Port fitting then lift it up and out carefully while guiding the wires through the open slot 4 Carefully pu...

Страница 55: ...lange MOUNTING THE COVER PLATE 1 Insert the stud on the back of the cover plate through the small knock out hole above the DC Inlet 2 Obtain a 5 16 box wrench Hold the 6 lock nut on the backside of th...

Страница 56: ...S LIST 05 02 00351 SOLENOID 885 PROFLAME SIT VALVE 05 02 00381 IPI CONTROL BOARD PF2 05 02 00382 PROFLAME 2 TRANSMITTER GTMFSL BLACK 15 02 00064 BLOWER RIGHT HAND J238 10101 15 02 00065 BLOWER LEFT HA...

Страница 57: ...NOT SHOWN 7 1 55 02 00088 TUBING 3 8 OD x 30 SS 304 REAR BURNER NOT SHOWN 8 1 60 01 00257 NIPPLE 3 8 NPT X 2 0 LONG 0 493 ID BLACK 9 1 60 05 00055 ELBOW 3 8 MALE NPT X 1 2 MALE NPT 90 DEG BRASS 10 1 6...

Страница 58: ...available through Johnson Gas Appliance Company Contact your dealer for more detailed ordering information GLASS RETAINER TABS GLASS FRAME ASSEMBLY HA 82 00403 REPLACEMENT PARTS LIST ITEM PART NUMBER...

Страница 59: ...r s specifications q CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES Per pipe manufacturer s specifications q INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per Manual q CHECK FOR CORRECT GAS PRESSURE...

Страница 60: ...s that have not received prior written approval from Mendota NOTE Minor warping of certain parts or discoloration is normal and is not a defect covered by this warranty Major warping of parts can be c...

Страница 61: ...60 TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED...

Страница 62: ...61 Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Website www johnsongas com or www mendotahearth com Part 85 03 00891...

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