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10 Standard specifications

21

10 Standard specifications

Explanation of terms

Term

Explanation

Sterile barrier system

EN ISO 11607-2 replaces the terms “packaging”, “final packaging” and “primary
packaging” with the single term “sterile barrier system”. A sterile barrier system
is the minimum level of packaging which prevents the penetration of micro-
organisms and permits aseptic provision of the product at the location of use.
This includes transparent sterilization packaging, a sterilization bag, reusable
containers etc.

Protective packaging

The protective packaging is designed to provide the sterile barrier system with
protection up until its final application.

Packaging system

The sterile barrier system and protective packaging combine to form the
packaging system.

Peel test

A procedure to determine the peeling characteristics of paper/plastic composite
material in accordance with DIN EN 868-5, Appendix E.

General information regarding the packaging and sealing procedure

Comply with the following during packaging and sealing:

u

Choose packaging of a sufficient size

u

Packaging made of porous materials and plastic composite film should be filled to a max. of 3/4 of its
volume (DIN 58953-7).

u

In packaging made of porous materials and plastic composite film, a minimum of 30 mm must remain
free between the sterilization material and the seam to be sealed (DIN 58953-7).

u

When using transparent sterilization packaging from a roll, the removal side must have an overlap of
min. 1 cm between the cutting edge and the seal seam, enabling an aseptic removal (DIN 58953-7).

u

Press together to remove all air before sealing.

Seal seam width

u

The recommended nominal size for the width of the seal seam in DIN 58953-7 is only 6 mm.
Section 4.3.2 of DIN EN 868-5 requires a min. total seal width of 6 mm. Thus for grooved seal seams,
the sum of the individual grooved seams should amount to 6 mm.

This sealing device produces homogeneous seal seams of 10 mm in width with every sealing procedure.

Distance between the seal seam and the cutting edge

u

Maintain the clearance between seal seam and cutting edge as prescribed in the standard: 
DIN 58953-7 requires the maintenance of a sufficient overhang between the seal seam and the cutting
edge when working with transparent bags on the removal side. This ensures aseptic removal. MELAG
recommends a minimum overhang of 10 mm.

Seal seam stability

When using MELAfol transparent sterilization packaging, the sealing device guarantees a seal seam sta-
bility in accordance with DIN EN 868-5.

Storage duration for sterile medical devices

The following requirements apply to the storage of sterile medical devices:

u

The rooms must be dry, cool and easy to clean.

u

The rooms must not be accessible to everyday activity.

u

We recommend protected storage in cupboards or drawers.

Содержание MELAseal 100+

Страница 1: ...MELAG as the world s leading manufacturer in the instrument treatment and hygiene field You our customer are justified in your demand for the best products quality and reliability Providing competence...

Страница 2: ......

Страница 3: ...ealing device 11 5 Sealing 12 Sealing temperature 12 Sealing procedure with pre finished film bags 12 Sealing procedure for film rolls 13 6 Maintenance 15 Cleaning and regular controls 15 7 Pause time...

Страница 4: ...mbol Explanation Indicates a dangerous situation which if not avoided could entail slight to life threatening injuries Draws your attention to a situation which if not avoided could result in damage t...

Страница 5: ...perate the device in a frost free environment n The device is conceived for use outside the patient area The device should be located a minimum of 1 5 m radius away from the treatment area Power cable...

Страница 6: ...ist or contact MELAG directly Unsuitable materials Sterilization packaging that is not compatible with the requirements of DIN EN 868 5 is incompatible with this device Pure hose film double sided fil...

Страница 7: ...1 2 1 Knife handle 2 Control lamp View from rear 3 1 4 3 2 3 1 Brackets for roll dispenser left 3 2 Brackets for roll dispenser right 4 Power cable connection View from the left 6 5 5 Rotary knob for...

Страница 8: ...C current The user manual includes important safety information Failure to comply with these instructions can result in injury and material damage Please read this user manual carefully before commiss...

Страница 9: ...es green The sealing procedure runs when the sealing lever is depressed 4 s Wait until the LED is continuously illuminated green LED illuminates red warning signal sounds malfunction The sealing lever...

Страница 10: ...on u Maintain sufficient clearance to the surrounding surfaces in order to ensure sufficient ventilation u Ensure that the sealing device is located away from direct sunshine and outside the range of...

Страница 11: ...ains socket 2 Insert the sealing lever in the square hole on the right or left hand side of the device as required Switching on the sealing device Switch on the sealing device at the power switch The...

Страница 12: ...is heated continuously when the sealing device is switched on n Never touch the metal surfaces on the sealing rail and in the area of the rear and fore paper guide directly NOTICE Inserting the packa...

Страница 13: ...ets perform weekly controls of the seal seam using an ink test e g MELAink test Sealing procedure for film rolls Produce film bag To package instruments in transparent sterilization packaging bags fro...

Страница 14: ...must always face upwards To seal the film bag cut to the corresponding length proceed as follows 1 Place the instruments to be sterilized in the film bag Ensure maintenance of the correct clearance b...

Страница 15: ...ing cloth may never be allowed to become entirely wet in order to prevent water from entering the interior of the sealing device Frequency Measure When necessary and every 6 months Clean the exterior...

Страница 16: ...long operating pauses to save energy Transport and storage NOTICE Damage to the housing and the device interior as a result of using unsuitable transport packaging n Only transport the device in its...

Страница 17: ...rom slipping Hook the roll dispenser standard into the outside brackets to fix it on the rear panel of the sealing device Roll dispenser comfort The roll dispenser comfort enables space saving storage...

Страница 18: ...ice thus saving space The integrated feeding device enables easy feeding of the film via a hand wheel Further information regarding assembly and operation is specified in the appendent operating manua...

Страница 19: ...ed to open the works side seam i e industrial seam see Performing the peel test page 20 During peeling the paper should free itself from the film leaving almost no residue Following every sterilizatio...

Страница 20: ...ire width and length No more than 10 mm paper fraying is permitted on the seal seams 4 Document the results MELAG seal seam stability test For validating your sealing processes MELAG provides a seal s...

Страница 21: ...tween the sterilization material and the seam to be sealed DIN 58953 7 u When using transparent sterilization packaging from a roll the removal side must have an overlap of min 1 cm between the cuttin...

Страница 22: ...al influences during storage as well as transport and handling An defensible storage time can thus not be generally specified The following table only makes recommendations regarding the storage durat...

Страница 23: ...age 100 W Fuses Overheat control 240 C Length of the power cable 2 m Ambient conditions Max altitude 2000 m Ambient temperature 5 40 C Relative humidity max 80 at 31 C max 50 at 40 C decreasing in lin...

Страница 24: ...s Roll dispenser standard 10117 Roll dispenser comfort 10111 Roll dispenser Deluxe 10108 Wall mounted roll dispenser 00106 Spacer washer 1 pcs for wall mounted roll dispenser 13330 Spacer washer 1 pcs...

Страница 25: ......

Страница 26: ...6 10 10829 Berlin Germany Email info melag com Web www melag com Original instructions Responsible for content MELAG Medizintechnik GmbH Co KG We reserve the right to technical alterations BA_seal100...

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