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CONTENTS

CYCLEAN SYSTEM OVERVIEW

Model

and

Function

Double

Sided

Cleaning

Correct Use of a CyClean System

How CyClean Works

UNPACKING

THE

SYSTEM

SUGGESTED ORDER OF INSTALLATION

SYSTEM INSTALLATION - MECHANICAL/ELECTRICAL 7

Positioning

the

System

Required Space and Mounting Holes

Web

Direction

and

Tension

Head

Orientation/Opening

Options

Standard Web Gap and Adjustment 9

Connecting the Active Ionisation Equipment 10

Connecting the Remote On/Off Signal from the Line 12

SYSTEM

INSTALLATION

PNEUMATIC

Compressed

Air

Requirement

Compressed

Air

Connections

Setting

the

Required

Air

Pressure

Adjustment of Head Opening & Closing Speed/Force 14

Compressed Air Circuit

SYSTEM INSTALLATION – VACUUM SYSTEM

SYSTEM INSTALLATION – DUCTING

OPERATING

THE

SYSTEM

Before

Use

System

Setup 16

MAINTENANCE

AND

INSPECTION

Inspection

Maintenance

–

Ionisation

Equipment

Fault

Finding

–

Ionisation

Equipment

Maintenance – Vacuum System

SPARE

PARTS

TROUBLESHOOTING 20

DRAWING

PACK

Ducting

CyClean Head – Manual Opening

CyClean Head – Pneumatic Opening

Pneumatic Control Box Wiring Diagram

Declaration of Conformity

Содержание CyClean

Страница 1: ...1 Operating Manual CyClean Non Contact Web Cleaning ...

Страница 2: ......

Страница 3: ...om the Line 12 SYSTEM INSTALLATION PNEUMATIC 13 Compressed Air Requirement 13 Compressed Air Connections 13 Setting the Required Air Pressure 14 Adjustment of Head Opening Closing Speed Force 14 Compressed Air Circuit 15 SYSTEM INSTALLATION VACUUM SYSTEM 15 SYSTEM INSTALLATION DUCTING 15 OPERATING THE SYSTEM 16 Before Use 16 System Setup 16 MAINTENANCE AND INSPECTION 17 Inspection 17 Maintenance I...

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Страница 5: ...xtract contamination as small as 0 5 micron The Meech CyClean provides the following user advantages Excellent contamination removal removing particles as small as 0 5 micron Non contact cleaning suitable for a wide range of substrates Compact design easier to install in cramped areas Continuous cleaning no need to stop the web Static control we will be contamination and static free on exit Double...

Страница 6: ...shatters the web boundary air layer releasing the contamination into the vacuum airflows As the web exits the CyClean head it passes through a second cloud of ionisation to prevent re contamination of the web Unpacking the System CAUTION Observe correct manual handling procedures when removing the system from the packaging It is likely that the system will exceed the recommended manual handling li...

Страница 7: ...nect all ducting System Installation Mechanical Electrical IMPORTANT When installing the CyClean system it should be positioned so that the web passes straight through the system IMPORTANT Installation of the CyClean system should only be completed by those with suitable qualifications Positioning of the System The CyClean system should be installed in the position that was recommended by your Mee...

Страница 8: ...e two following options Manual This opening method is standard for systems suitable for a maximum web width of up to 600mm This option should only be used for heads that are installed on a horizontal web The top half of the head opens upwards by manual operation 1 1 2 2 3 3 4 4 A A B B C C D D Manual Opening Pneumatic This opening method is standard for systems suitable for a web width range of 60...

Страница 9: ...ening The web gap is fixed at 8mm and is not adjustable Pneumatic Opening The web gap is 8mm as standard It can easily be adjusted by changing the cones and cups located in each corner of the head unit The cone and cup range available and the web gap created by each is shown in the following table Black Black 8mm Black Blue m m m Blue Blue 9mm 10mm ...

Страница 10: ...web widths of 1 001mm or greater Connecting the Active Ionisation Equipment Before making any connections ensure the unit is disconnected from the mains The Meech Model A905 ionising power supply has 4 ionising appliance connection ports 2 on each side Remove the lid of the 905 by unscrewing the three retaining screws select the required number of ports one per ionising bar and remove the necessar...

Страница 11: ...able eyelet of the ionising bar to the high voltage stud of the 905 using the screw provided Ensure that the nut of the ionising bar connector is fully tightened 2mtr mains lead and IEC plug are supplied for connection to the 905 Insert the IEC plug into the IEC socket of the 905 ensuring the illuminated ON OFF rocker switch is in the OFF position Connect the free end of the mains cable to the mai...

Страница 12: ...witch of the 905 In normal operation the ON OFF switch will be illuminated red and the High Voltage indicator will be illuminated green Connecting the Remote On Off Signal From the Line The following applies if your system has pneumatic opening and closing Connect a normally open NO signal from the line in the CyClean control box as shown in the image below and consult the wiring diagram in this m...

Страница 13: ...y compressed air Compressed Air Connections Control Box The main incoming compressed air supply should be connected to the 4mm compressed air push fit fitting on the CyClean control box labelled Air In 1 The compressed air hoses blue and black should be connected from the CyClean unit to the 4mm compressed air push fittings labelled Port 2 and Port 3 The blue hose connects to port 2 the black hose...

Страница 14: ...esult in damage to your system Adjustment of Head Opening and Closing Speed Force The speed force at which the CyClean head opens and closes can be independently adjusted This will be adjusted by Meech before your system is supplied so that Open medium to fast operation Close slow speed The speed can be adjusted using the valves on each of the cylinders IMPORTANT When making any adjustment it is v...

Страница 15: ...led below Each kit allows the CyClean head to be 5mtrs from the AHU There is a drawing of each kit in the drawings section at the end of this manual Manual Opening Pneumatic Opening up to 600mm web width Pneumatic Opening greater than 601mm web width When installing ducting it is important to make sure that the length of ducting for the blowing and vacuum airflows is equal in length and that the s...

Страница 16: ...oth the web entry and exit sides minimising the risk of any recontamination The positive airflow into either side of the CyClean head is adjusted by bleeding off a volume of the blowing positive airflow to create an airflow bias in favour of vacuum Consult the AHU manual for full instructions of how to balance the airflows The CyClean is now ready to use It is recommended that you monitor the syst...

Страница 17: ...gnment of the head unit Wipe over to remove any contamination present Inspect that the cables from the ionising bars to the ionising power supplies and that those from the servo drives to the head unit are secure free from damage and that they do not have any tight bends in them Vacuum System Listen for any sounds that are not normal i e grinding or scraping Filtration Check that the filter warnin...

Страница 18: ...ert the operator to the need to clean the equipment before performance drops to an unacceptable level Before cleaning ensure that the equipment is switched off Emitter pins can be cleaned very effectively with a brush A dry toothbrush is ideal Ionising bars will need periodic wiping to clean grey deposits from the surface of the bar A cloth moistened with a small amount of IPA or methylated spirit...

Страница 19: ... parts are used in your CyClean system The use of non Meech parts may invalidate your warranty For details of spare parts please contact Meech or your nearest Meech distributor Please quote the serial number of your CyClean system when ordering spare parts ...

Страница 20: ... manual for full operating instructions Removable panel of ducting manifold is not connected fully Visually check the duct manifold and feel for air flow Re fit removable panel No ionisation Various See the Meech fault finding guide for the Meech Model A905 ionising power supply and A914 AC ionising bars which can be downloaded directly from the Meech website at www meech com If the problem being ...

Страница 21: ...Opening 1 1 2 2 3 3 4 4 A A B B C C D D 6x 1 66mtr Length Ø40mm Flexible Ducting 2x 3 33mtr Length Ø150mm Flexible Ducting Manual Opening CyClean Head Unit CyClean Duct Manifold Single End feed Air Handling Unit Positive Pressure Airflow Vacuum Airflow ...

Страница 22: ... 1 2 2 3 3 4 4 A A B B C C D D 6x 1 66mtr Length Ø40mm Flexible Ducting 2x 3 33mtr Length Ø150mm Flexible Ducting CyClean Duct Manifold Single End feed Air Handling Unit Positive Pressure Airflow Vacuum Airflow Pneumatic Opening CyClean Head Unit Single End Feed ...

Страница 23: ...1 2 2 3 3 4 4 A A B B C C D D 12x 1 66mtr Length Ø40mm Flexible Ducting 2x 3 33mtr Length Ø150mm Flexible Ducting CyClean Duct Manifold Double End feed Air Handling Unit Pneumatic Opening CyClean Head Unit Double End Feed Positive Pressure Airflow Vacuum Airflow ...

Страница 24: ...24 MATERIAL DIMENSIONS MM INCH DO NOT SCALE TITLE DRAWING No ...

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Страница 41: ...h com COPYRIGHT MEECH STATIC ELIMINATORS THIS DOCUMENT AND THE INFORMATION THEREIN IS THE PROPERTY OF THE MEECH GROUP AND SHOULD NOT BE COPIED IN WHOLE OR PART OR USED FOR MANUFACTURE OR OTHERWISE DISCLOSED WITHOUT THE PRIOR WRITTEN CONSENT OF MEECH INTERNATIONAL MATERIAL FINISH TOLERANCE LINEAR 0 X 0 5 0 XX 0 2 ANGULAR X 0 2 PROJECTION DIMENSIONS MM DO NOT SCALE TITLE DRAWING No REVISION SHEET A4...

Страница 42: ... 2 EN 61024 1 EN 60204 1 EN 954 EN 62061 EN 418 EC Council Directives Low Voltage Directive 2006 95 EC Technical File Electromagnetic Compatibility Directive 2004 108 EC Technical File Machinery Directive 89 392 as amended by the EC Directives 91 368 and 93 44 and 93 68 On behalf of the above named company I declare that on the date the equipment accompanied by this declaration is placed on the ma...

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Страница 44: ...wpark Drive Norton OH 44203 USA Tel 1 330 564 2000 1 800 232 4210 Fax 1 330 564 2005 email info meech com Meech Static Eliminators Shanghai Co Ltd 7G 7F LP Tower 25 Xiangfeng Road 201103 Shanghai China Tel 86 400 820 0102 Fax 86 21 6405 7736 email china meech com Meech Elektrostatik SA Kaiserbaracke 66 B 4780 St Vith Belgium Tel 32 8086 2983 Fax 32 8086 2821 email mesa meech com Meech Shavotech Sh...

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