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S160/S161/S165/Z162

8-3

Maintenance

8

8

Maintenance

Figures and descriptions may vary due to modifications in
the construction that become possible and necessary to
improve the loader and to develop it further technically.
These modifications are summarised in section 13.

8.1

Notes regarding maintenance

DANGER

-

The engine must be turned off.

-

For work to be carried out under the bucket
arm:
-

the bucket must be emptied or the
attachment must be relieved,

-

the bucket arm must be mechanically
propped up [e.g. by inserting the bucket
arm support (option) (1-2/arrow)],

-

the ball block valves for the working and
auxiliary hydraulics (1-2/1 and 1-2/2) must
be closed,

-

the swivel mechanism is to be blocked
(1-4/arrow).

-

The loader must be secured against rolling by
applying the parking brake (4-7/4) and by
setting the drive direction switch

 

(4-7/3) to

position “0“. In addition, wheel chocks must
be placed on both sides of one of the two
wheels of the front axle.

CAUTION

-

Change the oil when the units are lukewarm.

-

Perform maintenance work when the loader is
on level ground and the bucket arm is in its
lowest position.

-

Replace damaged filter inserts and gaskets
immediately.

-

Clean pressure lubrication nipples before
lubricating.

N O T E

- For the maintenance work required, refer to

the maintenance plan (page 8-1).

- Damage which is traceable to non-observance

of the maintenance plan is not covered by the
guarantee.

- The lubricants listed in the maintenance plan

can be used at ambient temperatures ranging
from 

-15° C 

to 

+40° C

.

CAUTION

For ambient temperatures below 15° C, refer to
the description in chapter 5.2.2 “Winter operation”.

Содержание AS 150e

Страница 1: ...Maintenance...

Страница 2: ...g unit Air filter Air conditioning unit 12 1 Perform functional check before starting work 12 2 Check air filter 12 3 Visual check air conditioning unit 12 4 Check condensator for contamination 12 5 C...

Страница 3: ...blocked 1 4 arrow Theloadermustbesecuredagainstrollingby applying the parking brake 4 7 4 and by setting the drive direction switch 4 7 3 to position 0 In addition wheel chocks must be placed on both...

Страница 4: ...el must reach the plug bores If necessary top up oil Collect any oil that escapes 2 Screw in the plug again 8 2 2 2 Planetary gear 1 Move the loader until the marking line OIL LEVEL is horizontal and...

Страница 5: ...per oil compartment coupling space 4 Unscrew the plug 8 6 4 from the lower oil compart ment spur gear space NOTE The loader must have been standing still for at least 15 minutes before you can check t...

Страница 6: ...and 8 9 2 from the lower oil compartment spur gear compartment NOTE The loader must have been standing still for at least 15 minutes before you can check the oil level The transmission housing temper...

Страница 7: ...f the view glass If necessary top up hydraulic oil via the filler neck 8 11 arrow Use the special tool flat open ended spanner to undo the lid of the hydraulic oil tank 8 2 5 Oil change engine 1 Unscr...

Страница 8: ...eplacetheplugsfortheaxlearch 8 13 1 8 13 2and 8 13 3 4 Fill oil into the plug bore of the axle arch 8 13 4 or 8 14 arrow until the oil level reaches the opening NOTE Details regarding the amount of oi...

Страница 9: ...the marking line OIL LEVEL is horizontal and the plug is located above the top left of the marking line 8 17 arrow 5 Fillinoilviatheplugboreuntiltheoillevelreachesthe opening 6 Use a new gasket when...

Страница 10: ...le Theventvalveoftheaxle 8 20 arrow mustbe free from dirt 5 Screw the plugs 8 18 4 and 8 19 arrow back in 8 2 7 Oil change distribution gear 8 2 7 1 Oil change distribution gear Type 1 1 Remove the fo...

Страница 11: ...in with new gaskets 8 2 7 2 Oil change distribution gear Type 2 1 Open battery and tool compartment on the left side of the loader 2 Movethebucketarmallthewaytotheleftorrightand removethefrontcoverpla...

Страница 12: ...oil drain plug 8 25 arrow 4 Screwthedrainagenozzlewithhosefromthetoolbox 4 1 13 to the oil drain plug 5 Remove the cover cap from the hose 6 Drain the oil into the oil vessel CAUTION Waste oil must be...

Страница 13: ...ull of the bellows 3 Loosen but do not unscrew both screws of the hydraulic oil filter lid 8 29 1 4 Liftoutthehydraulicoilfilterlidwiththemagnetictube 8 30 2 5 Swing up the handle 8 30 3 pull out the...

Страница 14: ...ly long to reach the bottomofthecartridge Usedrycompressedair of no more than 5 bar to blow out the car tridge by moving the pipe back and forth in the interior of the cartridge Cleaning can be stoppe...

Страница 15: ...perating instructions for the engine 8 2 13 Replacing the starter batteries NOTE The starter batteries are maintenance free according to DIN 72311 section 7 They are located on the left side of the ca...

Страница 16: ...compressed air CAUTION Do not use any petrol hot fluids or industrial compressed air for cleaning 4 Check the filter elements for damage NOTE The filter elements must be replaced when they are damage...

Страница 17: ...ase the rear axle from load before lubricating the rear axle pivot bolts 8 3 2 Rear axle 8 41 arrows CAUTION The spindle bolts must be lubricated every 50 operating hours NOTE Lubricate the top and th...

Страница 18: ...nger period of inactivity DANGER Before you start lubricating mechanically support the bucket arm e g by inserting the bucket arm support optional 1 1 arrow apply the parking brake 4 7 4 and set the d...

Страница 19: ...CAUTION The leverage of the supporting valve actuator must be lubricated with engine oil every 50 operating hours 1 Liftthebucketarm insertthebucketarmsupportand swivel the bucket arm all the way to t...

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