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45-AJ Diesel

   Controls & Components 

Base Console Panel

Item

Name

Description

The Multifunction 

Gauge

The Multifunction Gauge, is used to Display the following:

Fuel level

Hour Meter

The Alarm Light for the Engine High Coolant
Temperature.

The Alarm Light for the Engine Low Oil Pressure

Auxiliary 

Power Switch 

A Two Position Toggle Switch, choose the Auxiliary Power to 
operate the machine in Emergency Situations.  It returns back to 
neutral position once released.

Ground

 

C

onsole:

 

T

he

 

emergency

 

power

 

only

 

is

 

function

al

 

for,

 

jib

 

lifting

 

down,

 

riser

 

boom

 

and

 

upper

 

boom

 

lifting

 

down,

 

upper

 

boom

 

retracting,

 

turntable

 

swing

 

and

 

leveling

 

up

 

and

 

down.

Check

 

auxiliary

 

power

 

daily.

The  Ground  and 

Platform  Controls 

Selecting Switch

A three position key switch supplies power to the ground 
controls or platform console or the center off position

45-AJ Diesel

Controls & Components 

45

-

A

J Diesel

 Controls & Components

4

     

5

-

A

J Diesel

 Controls & Components

45-AJ Diesel

Controls & Components 

45

-

A

J Diesel

 Controls & Components

Normally, it is in Center, the Power is cut off

Turn the Key Switch Counter-clockwise to the Blue Square Position,
the machine would be controlled by the Platform Controls.

Turn the Key Switch Clockwise to the Red Circle Position, the
machine would be controlled by the Ground Controls.

94533r1

 – 

December

 2017

Page 

15

2

1

3

Push and hold the Toggle Switch to battery direction ; The Auxiliary
power will be selected

Operation of the Auxiliary Power also acts as an enable switch to
enable machine operation.

Содержание 45-AJ Diesel

Страница 1: ...s 21 Emergency Stop 22 High Engine Speed Enable Switch 22 Ground and Platform Selection Switch 22 Engine Start Switch 22 Riser Boom UP and DOWN 23 Main Boom UP and DOWN 23 TurntableSwing 23 Main Boom...

Страница 2: ...ing Gate 2 Slide Bar Entries Turning Radius Inside 6 ft 6 in 2 m Ground Clearance 12 in 0 3 m Lift Speed 35 sec Extend Speed 20 sec Jib Lift Speed 15 sec Drive Speed Proportional Stowed 0 3 6 mph 0 5...

Страница 3: ...eration Modifications of this machine from the original design and specifications without written permission fromMECarestrictlyforbidden Amodificationmaycompromisethesafetyofthemachine subjecting the...

Страница 4: ...006 must be performed at designated intervals as prescribed General This section prescribes the proper and safe practices for major areas of machine usage In order to promote proper usage of the machi...

Страница 5: ...ndicates a potentially hazardous situation which if not avoided may result in minor or moderate injury YELLOW without alert symbol and the word CAUTION Indicates a potentially hazardous situation whic...

Страница 6: ...um Approach Distances Voltage Range Phase to Phase MINIMUM APPROACH DISTANCE in Feet Meters 0 to 50 KV 10 3 Over 50KV to 200 KV 15 5 Over 200 KV to 350 KV 20 6 Over 350 KV to 500 KV 25 8 Over 500 KV t...

Страница 7: ...hey are firmly secured Secure all tools and loose materials DO NOT carry materials or tools on the guardrails DO NOT allow tools supplies or any items to extend outside the platform DO NOT elevate the...

Страница 8: ...ards while operating the machine Check path before moving for equipment materials or other obstructions Check for overhead obstructions before moving DO NOT place the boom or platform against another...

Страница 9: ...conditions of ground surface congestion visibility slope location of personnel and other factors which may cause collision or injury to personnel Be aware of stopping distances in all drive speeds Wh...

Страница 10: ...e completely empty of tools When lifting machine lift only at designated areas of the machine Lift the unit with equipment of adequate capacity Refer to Page 41 of this manual for lifting information...

Страница 11: ...ous injury blindness and death Repair leaks immediately Fluid leaks under pressure may not always be visible Check for pin hole leaks with a piece of cardboard not your hand All compartments must rema...

Страница 12: ...s of unprotected electrical conductors Specific job requirements or machine application 45 AJ Diesel Introduction 45 60 J Diesel Safety 45 AJ Diesel Safety 45 AJ Diesel User Responsibility Machine Pre...

Страница 13: ...ls Components Controls Components Component Locations Platform Controls Jib Platform Main Boom Chassis Fuel Tank Filler 45 AJ Diesel Controls Components Riser Booms Lower Controls Turntable 94533r1 De...

Страница 14: ...e functions Turn switch clockwise to reset 6 Generator Switch Optional Turn switch ON to engage optional AC generator Generator switches off when any other function is enabled 7 Engine Speed Select Sw...

Страница 15: ...ght to rotate the platform counterclockwise Depress the enable bar on front of the control lever then push the control lever left to rotate the platform clockwise 14 Platform Level Switch Press the Fu...

Страница 16: ...el Controls Components 45 AJ Diesel Controls Components ALWAYS check over under and around the machine for personnel structures and obstructions before activating any control function and continue to...

Страница 17: ...liary power daily The Ground and Platform Controls Selecting Switch A three position key switch supplies power to the ground controls or platform console or the center off position 45 AJ Diesel Contro...

Страница 18: ...Turntable Swing A three position Toggle Switch allows the operator to swing the turntable to left or right according the indication direction It will return to Neutral once released Emergency Stop 45...

Страница 19: ...he Neutral position Main Boom Telescope A Three Position Toggle Switch Push the toggle lever LEFT to telescope the Main Boom out Push the toggle lever to the right to retract the Main Boom in Once the...

Страница 20: ...COULD CAUSE THE LOAD OCCUPANTS TO SHIFT OR FALL FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY 45 AJ Diesel Controls Components 45 AJ Diesel Controls Components 45 AJ Diesel Controls Compone...

Страница 21: ...ture is excessive Stop the machine to cool the coolant and investigate 4 Engine Oil Pressure Warning Indicator it will be displayed if the engine oil pressure is too low Stop the machine and investiga...

Страница 22: ...tain aCLEARANCE OF ATLEAST 10FEET 3 05m between any partofthe machine orits load and any energized electrical line or apparatus carrying over 300 Volts up to 50 000 Volts One foot 30 5 cm additional c...

Страница 23: ...perated by trained and authorized personnel If multiple operators use this machine all must be trained qualified and authorized to use it New operators must perform a Pre Start Inspection and Function...

Страница 24: ...eck Emergency Stop Switches at both the base and platform controls turn clockwise to reset Depress the EMERGENCY STOP switch whenever the machine is not in operation Turn switch clockwise to reset 45...

Страница 25: ...itch will stop Main Boom function Turntable Swing Push and hold the High Engine Speed Enable Switch Push the switch to the left and right The turntable should swing accordingly Releasing the switch wi...

Страница 26: ...e platform should rotate accordingly Releasing the switch will stop platform rotate function Pressing the Emergency Stop Switch will stop platform rotate function Platform Leveling Trim The platform w...

Страница 27: ...e All PFPE must comply with employer and job site rules and applicable governmental regulations and must be inspected and used in accordance with the PFPE manufacturer s instructions ALWAYS wear appro...

Страница 28: ...ENCY STOP switch whenever the machine is not in operation Turn switch clockwise to reset Activation of the EMERGENCY STOP switch will apply brakes immediately This will cause sudden platform movement...

Страница 29: ...erweight as it relatestotheslope then useextreme caution whilefollowing theinstructions DO NOT rotate the turntable while lowering If the Tilt Alarm sounds while the counterweight is uphill first retr...

Страница 30: ...check the position of the steering wheels before and during machine operation Test Operation Drive Squeeze the enable trigger then move the control lever in the desired direction of movement The furth...

Страница 31: ...rows Platform over non steering wheels Platform over steering wheels Decals Decals When the platform is over the steering wheels the machine moves in the opposite direction of the Control Lever Pay ca...

Страница 32: ...towed position To test the Turntable Rotate function Squeeze the enable trigger then push the control handle to the left to rotate the turntable clockwise Squeeze the enable trigger then push the cont...

Страница 33: ...sition Park the machine on a level surface Carefully exit the platform using a constant three 3 point dismount grip Turn the Selector Key Switch to the OFF position and remove the key to prevent unaut...

Страница 34: ...the ground control station 1 Position PLATFORM GROUND SELECT KEY SWITCH to GROUND 2 Position EMERGENCY STOP switch to ON 3 Position AUXILIARY POWER switch to ON and hold 4 Operate appropriate control...

Страница 35: ...not always be visible Check for pin hole leaks with a piece of cardboard not your hand NEVERperformworkundertheboomassemblywiththeplatformelevatedwithoutfirstsupportingthe boom assembly Failure to per...

Страница 36: ...ent and properly tightened _______ Check for fluid leaks _______ Check hydraulic fluid level check with platform fully lowered _______ Check engine oil level _______ Check engine coolant level at over...

Страница 37: ...gns of wear and or damage Check the pin joints and retaining rings for security Inspect the entire machine for signs of damage broken welds loose bolts improper or makeshift repairs Check that the pla...

Страница 38: ...Rings Cylinder Pins Secure Base Cover Panels Secure Base Fasteners Tight Bolts Tight FrontAxle Mounting 4WD FrontAxle FrontWheelAssemblies Wheel Motors Mounting Secure Wheel Motors Leaks Lug Nuts Tor...

Страница 39: ...17 6 5 7 16 13 20 12 4 2 19 6 16 45 AJ Diesel Warning Instructional Decals 94533r1 December 2017 Page 37 1 14 2 3 14 18 15 20 12 11 30 10 11 8 9 8 9 21...

Страница 40: ...71 11 91981 12 13 93814 10 93815 2 places each 94513 1 94514 2 6 93801 2 places 15 90719 7 93807 2 Places 2 Places 4 94560 91975 2 places 16 91973 8 places 14 92117 19 93805 17 Page 38 94533r1 Decembe...

Страница 41: ...Instructional Decals INSIDE CASE IN SI DE CA SE 22 23 24 26 25 7 29 29 29 27 30 28 27 22 8911 23 93754 7 93807 25 93755 24 93802 INSIDE CASE 26 90718 30 8606 29 93803 3 places 27 91970 2 places 28 944...

Страница 42: ...f motion MAX HYDRAULIC SYSTEM PRESSURE The maximum pressure generated by the machine s hydraulic system MAX WHEEL LOAD The maximum safe weight applied to each wheel Calculated with all available optio...

Страница 43: ...erial number plate for machine weight ONLY properly trained and qualified operators shall load and unload this machine Loading Free wheel configuration for Winching or Towing RUNAWAY HAZARD After rele...

Страница 44: ...to make sure the person loading the machine avoids dangerous situations Driving Turn the Base Key Switch to PLATFORM Check that the Emergency Stop Switch is reset by turning it clockwise Enter the pla...

Страница 45: ...on 2 Remove all loose items from the machine 3 Secure the chassis and the platform using straps or chains of adequate strength Tie Down Diagram Towing Operation RUNAWAY VEHICLE MACHINE HAZARD MACHINE...

Страница 46: ...comes necessary to lift the machine using an overhead or mobile crane it is very important that the lifting devices are attached only to the designated lifting eyes See Figure Lifting Diagram LIFTING...

Страница 47: ...on MEC Aerial Platform Sales Corp s then current flat rate provided the defective part in question is shipped prepaid to MEC Aerial Platform Sales Corp and is found upon inspection by MEC Aerial Plat...

Страница 48: ...MEC Aerial Platform Sales Corp 1401 South Madera Ave Kerman CA 93630 USA Ph 1 877 632 5438 559 842 1500 Fax 559 842 1522 www mecawp com...

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