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Overview

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Theory of Heat Fusion

The principle of heat fusion is to heat two surfaces to a designated 

temperature, and then fuse them together by application of force. 

This pressure causes flow of the melted materials, which causes 

mixing and thus fusion. When the polyethylene material is heated, 

the molecular structure is transformed from a crystalline state into 

an amorphous condition. When fusion pressure is applied, the 

molecules from each polyethylene part mix. As the joint cools, the 

molecules return to their crystalline form, the original interfaces are 

gone, and the fitting and pipe have become one homogeneous 

unit. A strong, fully leak tight connection is the result.

The principal operations include:

Clamping

  The pipe and fitting must be held firmly to allow all 

subsequent operations to take place.

Cleaning

  The area of pipe that the fitting will come in contact 

with must be cleaned. 

Aligning 

The fitting must be properly seated on the pipe for 

proper alignment.

Heating 

A melt pattern must be formed that penetrates into the 

pipe and into the fitting. 

Joining 

The pipe and fitting must be joined and the pipe fully 

seated within the fitting. 

Holding 

The molten joint must be held immobile until 

adequately cooled.

Inspecting 

Visually examine the entire circumference of the joint 

for compliance with standards established by your 

company, customer, industry, federal, state, or local 

regulations.

TX04092-05-30-14

PH0119

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Содержание Socket Fusion

Страница 1: ...Manual SW00401 Revision E 10 18 Socket Fusion Tooling System Operator s Manual Original Language English...

Страница 2: ...oduct and other products could be protected by patents or have patents pending All the latest patent information is available at patent mcelroy com Cancer and Reproductive Harm www P65warnings ca gov...

Страница 3: ...r efficiency productivity and safety in the proper use of McElroy machines McElroy University classes are structured so that the skills learned and the machines used in each class closely match the ma...

Страница 4: ...Fulton Street Tulsa Oklahoma 74158 0550 PHONE 918 836 8611 FAX 918 831 9285 EMAIL fusion McElroy com Note Certain repairs warranty work and inquiries may be directed at McElroy s discretion to an aut...

Страница 5: ...Pipe and Fitting 3 2 Remove Heater 3 3 Inspect Melt 3 3 Fusion and Cooling 3 3 Inspecting Fusion Joint 3 3 Maintenance Installing Socket Fusion Heater Adapters 4 1 Adjusting Heater Temperature 4 1 He...

Страница 6: ...actices IMPORTANT can help you do a better job or make your job easier in some way PELIGRO PELIGRO WR00051 11 30 92 TX00030 12 1 92 Read and Understand Do not operate this equipment until you have car...

Страница 7: ...safe SAFE1ST 1 2 22 92 Wear Safety Equipment Wear a hard hat safety shoes safety glasses and other applicable personal protective equipment Remove jewelry and rings and do not wear loose fitting cloth...

Страница 8: ...the chances of an electric shock Frequently inspect electrical cords and unit for damage Have damaged components replaced and service performed by a qualified electrician Do not carry electrical devi...

Страница 9: ...ion joints Check heater plate surface temperature periodically with a properly calibrated pyrometer and make necessary adjustments The thermometer on heaters indicates internal temperature and should...

Страница 10: ...ous unit A strong fully leak tight connection is the result The principal operations include Clamping The pipe and fitting must be held firmly to allow all subsequent operations to take place Cleaning...

Страница 11: ...ater Sling 2 Heater 3 Cold Ring Clamp 4 Heater Adapters 5 Chamfer Tool Depth Gauge 6 Fitting Holder 7 Heater Handle 8 Pipe Cutter 9 Socket Fusion Toolbox TX01414 6 14 10 Overview 2 2 PH04212 6 14 10 8...

Страница 12: ...lean cloth to wipe the mating surfaces NOTICE Do not touch with hands TX01404 6 20 97 PH04202 6 11 10 Depth Gauge The chamfering tool is also a depth gauge for measuring the length of pipe that will g...

Страница 13: ...ught up to temperature in a safe environment then unplugged before entering the explosive atmosphere for fusion Use a clean non synthetic cloth to clean the heater adapter surfaces TX01411 05 30 14 PH...

Страница 14: ...squarely onto the pipe until it makes firm contact with the cold ring clamp NOTICE Do not twist or rotate the fitting Hold the fitting firmly in place for the total cooling time specified by the pipe...

Страница 15: ...e Allow heater to stabilize at the new temperature 5 to 10 minutes after adjusting The thermometer on the heater body indicates internal temperature and should be used as a reference only TX02009 3 13...

Страница 16: ...tem components comply with ASTM standards Heaters 2 Heater Power 100V 120V 50 60Hz 800 Watt 1Ph 2 Heater Power 200V 240V 50 60Hz 800 Watt 1Ph 4 Heater Power 100V 120V 50 60Hz 1200 Watt 1Ph 4 Heater Po...

Страница 17: ...his manual is waterproof tear resistant grease resistant abrasion resistant and the bonding quality of the printing ensures a readable durable product The material does not contain any cellulose based...

Страница 18: ......

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